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Operation

Operating Manual PNOZ ms4p
22109-EN-03

20

7

Operation

When the supply voltage is switched on, the PNOZmulti safety system copies the configur-
ation from the chip card.
The LEDs “POWER”, “DIAG”, “FAULT”, “IFAULT” and “OFAULT” will light up on the base
unit.
The PNOZmulti safety system is ready for operation when the "POWER" and "RUN" LEDs
on the base unit and the "READY" LED on the PNOZ ms4p are lit continuously.

7.1

LED indicators

Legend

LED on
LED flashes
LED flashes briefly
LED off

LED

LED status Meaning

POWER

Supply voltage is present.

FAULT

External fault leading to a safe condition; the fault is at the in-

cremental encoder inputs whose LEDs are flashing, e.g. short

across the contacts
Internal fault leading to safe condition

SHAFT

Encoder or wiring fault

Axis is in the normal range (no standstill, no overspeed)

Axis is signalling standstill

Axis is signalling overspeed

X12

Incremental encoder on terminal X12 is connected correctly

Summary of Contents for PNOZ ms4p

Page 1: ...PNOZ ms4p Operating Manual 22109 EN 03 Configurable safety systems PNOZmulti...

Page 2: ...umentation will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Interne...

Page 3: ...tion mechanisms 12 4 2 Operation 12 4 3 Block diagram 12 4 4 Incremental encoders 12 4 4 1 Requirements of the incremental encoders 12 4 4 2 Adapter for incremental encoders 13 Section 5 Installation...

Page 4: ...ating Manual PNOZ ms4p 22109 EN 03 4 Section 9 Order reference 24 9 1 Product 24 9 2 Accessories 24 Section 10 Application examples 25 10 1 Example without position control 25 10 2 Example with positi...

Page 5: ...particularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive...

Page 6: ...Introduction Operating Manual PNOZ ms4p 22109 EN 03 6 INFORMATION This gives advice on applications and provides information on special fea tures...

Page 7: ...ection 1 incremental encoder Measured variables Standstill Speed 16 values can be set Direction of rotation Axis types start mode can be selected in the PNOZmulti Configurator Status indicators for Su...

Page 8: ...Overview Operating Manual PNOZ ms4p 22109 EN 03 8 2 3 Front view 4 Fig Front view of PNOZ ms4p Key X12 Female connector for connecting an incremental encoder LEDs POWER FAULT SHAFT X12...

Page 9: ...use the frequency of the encoder signal to no longer be proportional to the monitored speed Appropriate measures are Using the monitored encoder to also control the drive Mechanical solutions WARNING...

Page 10: ...ive installation site with regard to in terference 3 2 System requirements Please refer to the Product Modifications PNOZmulti document in the Version overview section for details of which versions of...

Page 11: ...alid if The product was used contrary to the purpose for which it is intended Damage can be attributed to not having followed the guidelines in the manual Operating personnel are not suitably qualifie...

Page 12: ...d values to the base unit Depending on the implemented safety circuit the values may be transferred from the base unit to a relay output on the safety system for example Incremental encoders may be us...

Page 13: ...encoder and drive and makes it available to the PNOZ ms4p via the RJ45 socket Pilz supplies complete adapters as well as ready made cable with RJ45 connector which can be used when making your own ada...

Page 14: ...ting rail in an upright position so that the earthing springs on the control system are pressed on to the mounting rail The ambient temperature of the PNOZmulti units in the control cabinet must not e...

Page 15: ...to the last expansion module Install the expansion module in the position configured in the PNOZmulti Configurator The position of the expansion modules is defined in the PNOZmulti Configurator The ex...

Page 16: ...details must be followed Use copper wiring with a temperature stability of 75 C CAUTION The configurable switch off delay when overspeed is reached increases the reaction time of the system comprising...

Page 17: ...he signal lines as close as possible to the speed monitor input 6 3 1 Connect the signals from the incremental encoder to the speed monitor Encoder types 1 Vss 5 V TTL Apply 5 VDC to incremental encod...

Page 18: ...ed The signals relevant for the speed monitor are utilised in parallel by the adapter The in formation stated under Connect incremental encoder signals to the speed monitor and in the adapter operatin...

Page 19: ...Commissioning Operating Manual PNOZ ms4p 22109 EN 03 19 Incremental encoder A A B B Zo Zo X12 Speed monitor Drive Adapter 5 V 0 V 5 V DC 0 V 1 8 Fig Connection via adapter and drive...

Page 20: ...on the PNOZ ms4p are lit continuously 7 1 LED indicators Legend LED on LED flashes LED flashes briefly LED off LED LED status Meaning POWER Supply voltage is present FAULT External fault leading to a...

Page 21: ...500 kHz Configurable monitoring frequency Without hysteresis 0 1 Hz 500 kHz With hysteresis 0 2 Hz 500 kHz Times Configurable switch off delay 0 2 500 ms Supply interruption before de energisation 20...

Page 22: ...hat rail DIN rail Top hat rail 35 x 7 5 EN 50022 Recess width 27 mm Material Bottom PPO UL 94 V0 Front ABS UL 94 V0 Connection type Spring loaded terminal screw terminal Conductor cross section with...

Page 23: ...IEC 61511 SIL IEC 61511 PFD EN ISO 13849 1 2008 TM year Incremental encoder PL e Cat 3 SIL CL 3 6 36E 09 SIL 3 8 45E 05 20 All the units used within a safety function must be considered when calculat...

Page 24: ...nsion module speed monitor 773 830 9 2 Accessories Connection terminals Product type Features Order no Set spring terminals 1 set of spring loaded terminals 783 800 Set screw terminals 1 set of screw...

Page 25: ...vice OK 0 10 2 Example with position control Evaluation of bit Unfeasible or single channel signal from the incremental encoder with position control Diagnostic bit 10 Unfeasible or single channel sig...

Page 26: ...ve Control M Enable Position Control Depending on the operating mode evaluation of diagnostic bit 10 can be implemented in the user program as follows An additional Position Control signal is incorpor...

Page 27: ...a start up suppressor as the bit Unfeasible or single channel signal from the incremental encoder may still be present for 2 s after leaving standstill The connection point Input Device OK must be inc...

Page 28: ...T p ThE SPIrIT Of SAfETY are registered and protected trademarks of Pilz Gmbh Co KG in some countries We would point out that product features may vary from the details stated in this document dependi...

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