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Overview

Operating Manual PSEN sc M 3/5 series
1005055-EN-02

| 11

Legend

Status of the OSSD 1/2

Lights up green: No object detected in safety zone

Lights up red: Object detected in safety zone

Not used

Status of the warning zone 2 off: No object detected in warning zone 2

Lights up yellow: Object detected in warning zone 2

Status of the warning zone 1 off: No object detected in warning zone 1

Lights up yellow: Object detected in warning zone 1

Locking

Lights up yellow and

 lights up red:

No object detected in safety zone, PSEN sc M 3/5
series waiting for manual restart

off and 

 lights up green:

No object detected in safety zone, PSEN sc M 3/5
series is ready for operation

off and 

 lights up red:

Object detected in safety zone, PSEN sc M 3/5
series in OFF state

Summary of Contents for 6D000020

Page 1: ...PSEN sc M 3 5 series Operating Manual 1005055 EN 02 PSEN sensor technology...

Page 2: ...nta tion will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Internet...

Page 3: ...6 4 2 Use of zone sets and monitoring cases 17 4 3 Automatic and monitored start restart 17 4 4 Manual restart 18 4 5 OSSD 18 4 6 Reset 18 4 7 EDM 19 4 8 Series connection 20 4 9 Wave 21 4 10 Muting 2...

Page 4: ...nit 50 6 2 3 Configurable inputs 51 6 2 4 Configurable inputs outputs 51 6 3 Wiring of the configurations 51 6 4 Connect supply voltage and safety controller 51 6 5 Connection to PSENscan Configurator...

Page 5: ...ration 77 10 1 Display during normal operation 77 10 2 Display of the monitoring status 78 10 3 Diagnostic information 79 10 3 1 Error 79 10 3 2 Warnings 81 10 3 3 Information 82 10 4 Text messages in...

Page 6: ...Contents Operating Manual PSEN sc M 3 5 series 1005055 EN 02 6 19 Identification 104 20 EC declaration of conformity 105...

Page 7: ...icularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates preventive mea...

Page 8: ...Introduction Operating Manual PSEN sc M 3 5 series 1005055 EN 02 8 INFORMATION This gives advice on applications and provides information on special fea tures...

Page 9: ...ined freely in the range and the assigned detection capability the PSENscan Configurator Detection capability 40 mm 70 mm 2 protective zones independent of each other one OSSD pair per protective zone...

Page 10: ...it view 1 2 3 4 5 Legend 1 Metal cover upper side 2 Front panel exit laser beams 3 Display for device messages 4 LEDs as status indicator 5 Buttons for scrolling in the display or to confirm the messa...

Page 11: ...yellow Object detected in warning zone 2 Status of the warning zone 1 off No object detected in warning zone 1 Lights up yellow Object detected in warning zone 1 Locking Lights up yellow and lights u...

Page 12: ...hbutton must be located at a position from which there is a full un obstructed view of the danger zone Prevent circumvention of the safety zone This means that other electrosensitive protective equipm...

Page 13: ...led installed programmed commissioned operated maintained and decommissioned by competent persons A competent person is a qualified and knowledgeable person who because of their train ing experience a...

Page 14: ...issioning please comply with local regulations regarding the disposal of electronic devices e g Electrical and Electronic Equipment Act 3 3 For your safety INFORMATION Laser radiation of the safety la...

Page 15: ...y the safety laser scanner 1 2 3 4 5 Fig Operating principle safety laser scanner Legend 1 Danger zone 2 Area covered by the laser beam 3 Safety laser scanner 4 Safety zone 5 Warning zone The area can...

Page 16: ...er beam 3 Safety laser scanner 4 Safety zone 5 Warning zone The areas can be subdivided independently of each other for every safety laser scanner in a safety zone and a warning zone When an object or...

Page 17: ...does not plan an overlap of the zone sets Max number of zone sets PSEN sc M with use of 8 pin connection 3 PSEN sc M with use of 12 pin connection 10 Max number of inputs for switching zone sets PSEN...

Page 18: ...4 5 OSSD The switched on OSSD outputs are permanently checked by monitored test pulses In the case of detected errors at the OSSD outputs the safety laser scanner switches to the error status 4 6 Res...

Page 19: ...actors are controlled directly A test is performed to see that the N C contacts switch if the state of the OSSDs changes and so is used to monitor and detect malfunctions on the contactors If a malfun...

Page 20: ...utputs of a safety laser scanner PSEN sc M 3 5 are con nected to an evaluation device On this safety laser scanner max three safety laser scan ners PSEN sc S 3 5 can be connected in series The safety...

Page 21: ...4 10 Muting The muting function can be used to suspend the safety laser scanner during operation subject to special operating conditions Example of a special operating condition Material is transport...

Page 22: ...of material in one direction T muting Transport of material in two directions Dynamic muting Available for L muting and T muting In addition to the conditions for L muting and T muting activation and...

Page 23: ...keeping the OSSDs switched off because the safety zone is not free the accumulated material cannot be transported away from the zone Activating the override function allows intervention and enables t...

Page 24: ...d an object has to be detected 4 times in succes sion in the safety zone so that the safety laser scanner switches the OSSDs to the OFF state With a multiple evaluation 2 an allowance has to be made t...

Page 25: ...anner 4 Reference outline from the reference points 5 8 5 8 Reference points 4 15 Restore configuration If you experience problems with the configuration a failed firmware update or any other situatio...

Page 26: ...brought to a safe condition via the connected OSSDs If a violation of the warning zone is detected the actions configured in PSENscan Configur ator are performed A visual or audible signal can be acti...

Page 27: ...ve zone 4 16 3 Mobile application 1 2 3 Fig Application example PSENscan safety laser scanner mobile configuration Legend 1 Warning zone 1 2 Warning zone 2 3 Protective zone The safety laser scanner s...

Page 28: ...d vehicle system can be triggered The person can leave the route or remove the object from the route When the protective zone is violated a stop of the automated guided vehicle is triggered 4 16 4 Ser...

Page 29: ...ding the reaction time of the connected relay Approach speed The speed with which the object to be detected is nearing the danger zone in mm s Direction of approach Orthogonal vertical application The...

Page 30: ...ger zone A horizontal application has been achieved when the safety laser scanner is aligned at an angle of max 30 with the floor level 1 2 3 4 Fig Schematic representation minimum distance from the s...

Page 31: ...ired for the machine to stop after the signal at the OSSD output changes C Additional distance depending on the height of the scanning plane and the detection capability ZT General safety allowance 15...

Page 32: ...ded vehicle systems The following applies for these applications S SBr TRtV t1 Vmax ZT ZR ZF ZB S Minimum distance in mm measured from the start of the protective zone to the danger source SBr Braking...

Page 33: ...ight would lead to reduced availability because of the increased dust formation on the floor If required prevent the access to dead zone on the sides of the automated guided vehicle system by addition...

Page 34: ...tions S K t1 t2 ZT ZR C S Minimum distance in mm measured from the start of the protective zone to the danger source K Approach speed with which the object to be detected is nearing the danger zone in...

Page 35: ...tion 3 the allowance is Tmultiple 30 ms Each further increase of the multiple evaluation by 1 increases the allowance Tmul tiple by 30 ms 5 3 Reference outline monitoring To detect body parts in verti...

Page 36: ...e ensured that an in terference between the safety laser scanners occur at a maximum for the duration of the double rotation time see Technical details 91 This can be achieved by installing the safety...

Page 37: ...ources and to reflective surfaces 37 The transmitter of a safety laser scanner must not interfere with another safety laser scanner Avoid strong electromagnetic interference when operating the safety...

Page 38: ...s that you install the safety laser scanner at a minimum distance of 2 5 m to reflective surfaces The recommendation was determined with a background reflection of 300 cd m2 lx For highly reflective b...

Page 39: ...sc M 3 5 series 1005055 EN 02 39 Safety distance K T C Z without Z in m R T Allowance Z in mm R 1 2 3 1 2 3 4 5 5 5 50 100 150 200 250 300 350 400 Fig Allowance with a detection capability of 70 mm Le...

Page 40: ...e safety laser scanner has to be installed near particularly intense or flashing light sources and a re flective background Use the higher value of the relevant allowances 5 8 Distance from walls The...

Page 41: ...in PSENscan Configur ator is defined For this time non permitted signals may be present at the entrances to the zone selection After the switchover time has elapsed a valid code for a zone must be pre...

Page 42: ...4 Advance of the switchover time when using inputs of external OSSDs 1 Monitoring zone set 1 is active 2 Monitoring zone set 2 is active 5 12 Dust filtration The safety laser scanner has a dust filtra...

Page 43: ...Risk of injury due to insufficient safeguard Accessing the danger zone can lead to injuries Use an appropriate safeguard to prevent access to the danger zone Muting means a temporary suspension of th...

Page 44: ...n the input side 3 Second muting sensor on the input side 4 PSEN sc M 3 5 series 5 Muting lamp Please note the following distances and times when installing the safety laser scanner and using the muti...

Page 45: ...as already passed the first muting sensor and is being transported on the conveyor in the direction of the second mut ing sensor muting lamp off Material on the conveyor passes the second muting senso...

Page 46: ...muting is configured for this in PSENscan Configurator The first sensor has detected a conveyed material and the second sensor also detec ted it max 4 s later or the first sensor and the second senso...

Page 47: ...erride Override 1 Yes No 24 V 0 V Status Override On Off Override 2 24 V 0 V Fig Timing diagram for override function edge triggered t t 400 ms t 400 ms Condition Override Override 1 Yes No 24 V 0 V S...

Page 48: ...ries 99 The clamps for connection to the evaluation device must be kept in a locked control cabinet This prevents unauthorised modifications Ensure compliance with permissible cable bending radii see...

Page 49: ...d for connection with a configuration PC 4 M12 8 pin female connector hinged for connection with a slave unit M12 8 pin male connector for connection to an evaluation device and the supply voltage An...

Page 50: ...laser scanner to the configuration PC The configurable inputs and outputs can be used for both input signals and output signals The configurable inputs can be used for all input signals Restart and r...

Page 51: ...configurable input output at PIN 1 can be used for the fol lowing functions Warning output Alarms 1 or 2 Muting lamp When using the 12 pin connection the configurable inputs outputs at PIN 7 9 10 and...

Page 52: ...re secured against loss and they cannot be removed 3 Loosen the M3 screws 1 of the memory module and pull out the memory module The screws are secured against loss and they cannot be removed 1 1 Legen...

Page 53: ...PSENscan Configurator The configuration of the safety laser scanner PSEN sc M 3 5 series is carried out in PSENscan Configurator on a configuration PC Please note Ensure that the software PSENscan Co...

Page 54: ...egory 5 cables are specified for transferring data with Pilz Ethernet interfaces TP cables for Ethernet applications generally have an impedance level of 100 Ohm 6 5 1 Single connection Evaluation de...

Page 55: ...uration PC to the safety laser scanner 2 Use a 8 pin cable see Order references 99 to connect the master unit to the slave unit With several slave units connect the slave unit to the following slave u...

Page 56: ...ut or input output 8 pin connection 12 pin connection Configurable input or input output 3 7 9 10 11 3 4 1 Configurable input or input output Configurable input or input output Fig Wiring of 4 muting...

Page 57: ...bracket H For direct installation of the safety laser scanner at the mounting surface two threaded holes are provided at the rear of the safety laser scanner Please note With direct installation of t...

Page 58: ...d flexible installation of the safety laser scanner the safety laser scanner is fixed to a protective bracket PSEN sc bracket H see Order reference accessories 99 The protective bracket protects the s...

Page 59: ...nclination 3 Fixing screws for safety laser scanner 4 Fine adjustment screws for the incline of the safety laser scanner 5 Front part of the PSEN sc bracket PR 6 Fixing screws for fixing to the mounti...

Page 60: ...f inclination 3 Fixing screws for safety laser scanner 4 Fine adjustment screws for the incline of the safety laser scanner 5 Insert the safety laser scanner in PSEN sc bracket PR with the bracket PSE...

Page 61: ...aser scanner 58 Procedure 5 6 1 2 3 3 4 4 Legend 1 Adjusting disc for angle of inclination 2 Set screw for adjusting disc for angle of inclination 3 Fixing screws for safety laser scanner 4 Fine adjus...

Page 62: ...cline of the safety laser scanner 2 Tighten the fixing screws for the safety laser scanner 3 with 3 Nm and tighten the fine adjustment screws for the inclination of the safety laser scanner 4 3 Tighte...

Page 63: ...ng the PSEN sc M 3 5 series areas may result that are not detected by the safety laser scanner If required install additional protective devices to safeguard the danger zone Prevent stepping behind 2...

Page 64: ...t Operating Manual PSEN sc M 3 5 series 1005055 EN 02 64 Prevent creeping underneath 1 2 3 4 5 Legend 1 Mounting surface 2 Scanning plane 3 Base area 4 Safeguard area against creeping underneath 5 Edg...

Page 65: ...ve space Approx 70 MB Graphics card Min 1024 x 768 pixel resolution 65536 col ours For optimum performance of the system a current graphics card with 3D acceleration should be used and the 3D accelera...

Page 66: ...P address is not assigned 8 2 3 2 Create firewall rule A firewall or any other security mechanisms on the PC and network may prevent the PSENscan Configurator from communicating correctly with the con...

Page 67: ...cted device can be accepted or rejec ted Load configuration 1 Make sure that the Download configuration work window shows a report listing the differences between the existing configuration on the con...

Page 68: ...copy of a configuration For restoring an existing configuration see Restore configuration 83 you need a backup copy of this configuration Procedure Select Project Save The dialogue box for saving is o...

Page 69: ...connection Make sure that the selected evaluation device has the following property OSSD signals are evaluated through 2 channels with plausibility monitoring 7 5 6 0 V 24 V 0 V OSSD 1 OSSD 2 24 V 0...

Page 70: ...arning automatic re start dynamic muting in one direction Procedure 1 From the start page select Create new configuration The window Device selection is displayed with one tab each Online and Overview...

Page 71: ...re connected For dy namic activation of the muting state Activate muting 1 must also be assigned to a PIN CAUTION Risk of injury due to loss of the safety function If time monitoring for the muting fu...

Page 72: ...point Tol is the tolerance for the side that faces the safety laser scan ner Tol is the tolerance for the side that is facing away from the safety laser scanner 9 3 2 Example for an 12 pin connection...

Page 73: ...and 6 are reserved for OSSD 1 and OSSD 2 and cannot be changed Click on the arrow The next window Configure zone sets is opened 5 Select Zone set 3 and enter for the PINs 1 3 and 4 each the Zone switc...

Page 74: ...st filter level level 1 low level 3 high A higher level of dust filtering requires a longer safety distance WARNING Loss of safety function due to a safety distance that is too low Depending on the ap...

Page 75: ...lignment fi nal inspections must be carried out INFORMATION This inspection may only be carried out by qualified personnel Check safety function of the safety laser scanner Procedure As a test piece u...

Page 76: ...nse or flashing light sources near the safety laser scanner range of 5 to the scan level or highly reflective background within a distance of 2 5 m to the safety zone perimeter has been considered whe...

Page 77: ...y laser scanner is in inter lock condition Normal operation is possible only after a successful re start of the safety laser scanner INPUTCF1 Faulty input Faulty input e g wrong number of inputs that...

Page 78: ...hed on and ready for operation Warning zone has been violated A violation of the warning zone has been detected The configured ac tion for a violation of the warning zone has been triggered Safety zon...

Page 79: ...f the safety laser scanner 85 If the error persists please contact Pilz INTF2 An error occurred during the system test Perform a reset of the safety laser scanner 85 If the error persists please conta...

Page 80: ...rsists please contact Pilz INTF12 An error occurred during the system test Perform a reset of the safety laser scanner 85 If the error persists please contact Pilz INTF13 An error occurred during the...

Page 81: ...rror cause Description measure Icon Text BOOTF An error has occurred when starting the system Perform a reset of the safety laser scanner 85 If the error persists please contact Pilz INTF6 An error oc...

Page 82: ...restoring a configuration Configure the safety laser scanner see Configuration of zones 70 10 4 Text messages in the display With the buttons under the display of PSEN sc M 3 5 series you can navigate...

Page 83: ...IP address of the PSEN sc M 3 5 series is displayed MAC address The MAC address of the PSEN sc M 3 5 series is displayed Setting Menu item Menu second level Meaning Display settings Rotate The display...

Page 84: ...cking the configuration cfg from GUI The configuration created newly in the PSENscan Configurator is used Confirm your selection with Confirm and continue with Create new configuration in PSENscan Con...

Page 85: ...02 85 10 6 Reset The Reset function can be used to set the safety laser scanner back to normal operation when the safety laser scanner has changed to an error state because of a non critical error Pr...

Page 86: ...mild cleaning agent or PSEN sc cleaner see Order references 99 and clean the front panel in one go without rubbing Sticking particles Dampen PSEN sc cloth with a mild cleaning agent or PSEN sc cleane...

Page 87: ...rews must be tightened to the torque specified in the Technical details 91 Check the safety function of the safety laser scanner see Check the safety function of the safety laser scanner 75 11 2 2 Che...

Page 88: ...ions Operating Manual PSEN sc M 3 5 series 1005055 EN 02 88 12 Dimensions Master unit 49 77 6 152 59 5 M5x8 4x 112 5 Side view Plan view 77 6 73 102 M5x10 2x Rear view View from below with protective...

Page 89: ...Dimensions Operating Manual PSEN sc M 3 5 series 1005055 EN 02 89 Slave unit 49 59 5 77 6 152 M5x8 4x 112 5 Side view Plan view 77 6 73 102 M5x10 2x Rear view View from below with protective cover...

Page 90: ...Dimensions Operating Manual PSEN sc M 3 5 series 1005055 EN 02 90 PSEN sc bracket PR 142 73 36 35 17 5 17 Front view 142 73 17 Side view...

Page 91: ...er of simultaneously mon itored safety zones 1 1 Number of simultaneously mon itored zones 2 2 Number of zone configurations 10 10 Electrical data 6D000016 6D000017 Supply voltage Voltage 24 V 24 V Ki...

Page 92: ...acitive load 2 2 F 2 2 F Ethernet interface 6D000016 6D000017 Number 1 1 Connection type M12x1 4 pin D code M12x1 4 pin D code Transmission rate 100 MBit s 100 MBit s Times 6D000016 6D000017 Test puls...

Page 93: ...a 6D000016 6D000017 Distance scanning plane to top edge 37 7 mm 37 7 mm Distance mirror rotational axis to the rear 52 5 mm 52 5 mm Connection type M12 12 pin male connector M12 8 pin male connector M...

Page 94: ...r of simultaneously mon itored safety zones 1 1 Number of simultaneously mon itored zones 2 2 Number of zone configurations 10 10 Electrical data 6D000020 6D000021 Supply voltage Voltage 24 V 24 V Kin...

Page 95: ...acitive load 2 2 F 2 2 F Ethernet interface 6D000020 6D000021 Number 1 1 Connection type M12x1 4 pin D code M12x1 4 pin D code Transmission rate 100 MBit s 100 MBit s Times 6D000020 6D000021 Test puls...

Page 96: ...can field at max operating range 50 mm 50 mm Mechanical data 6D000020 6D000021 Distance scanning plane to top edge 37 7 mm 37 7 mm Distance mirror rotational axis to the rear 52 5 mm 52 5 mm Material...

Page 97: ...teristic data The SIL CL value in accordance with EN 62061 corresponds to the SIL value in accord ance with EN 61508 TM is the maximum mission time in accordance with EN ISO 13849 1 The value also ap...

Page 98: ...Transport log Port No Can be de activated Description User interface proprietary out UDP 2000 No Monitoring User interface proprietary in out UDP 3000 No Receive command User interface proprietary in...

Page 99: ...ket P Mounting bracket for setting the tilt of the angle of inclination 6D 000 003 PSEN sc bracket C Mounting bracket for corner mounting 6D 000 011 PSEN sc bracket F Mounting bracket for floor mounti...

Page 100: ...or straight 570 352 PSEN cable M12 12sf 10m 10 m M12 12 pin fe male con nector straight 570 353 PSEN cable M12 12sf 20m 20 m M12 12 pin fe male con nector straight 570 354 PSEN cable M12 12sf 30m 30 m...

Page 101: ...ly be car ried out by qualified personnel We recommend that you keep the completed check list and store it with the machine docu mentation for reference Action OK Not OK Notes Check the safety categor...

Page 102: ...materials between the monitored safety zone and the safety laser scan ner such as the glass panel Are all the mechanical connections on the safety laser scanner attached cor rectly Are all the electr...

Page 103: ...Action OK Not OK Notes Check the protective function of the safety laser scanner Violate the safety zone at various points The hazardous movement must be shut down Switch off the safety laser scanner...

Page 104: ...encoded within its serial num ber The serial number is a 9 digit code X YY M Legend X Internal designation any letter YY Year of manufacture 16 2016 17 2017 18 2018 19 2019 30 2030 M Month of manufact...

Page 105: ...t these products meet the requirements of the directive 2006 42 EC for ma chinery of the European Parliament and of the Council The complete EC Declaration of Conformity is available on the Internet a...

Page 106: ...energy efficient products and environmentally friendly solutions We are represented internationally Please refer to our homepage www pilz com for further details or contact our headquarters Headquart...

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