Pilz 631140 Operating Manual Download Page 63 | Manualshive

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Pilz 631140 Operating Manual Download Page 63

PSEN op4F-SL Series

Operating Manual PSEN op4F-SL Series
1004306-EN-01

63

Identification

The safety light grid's year and month of manufacture is encoded within its serial number.
The serial number is a 9-digit code.

X YY M #####

Legend

X Internal designation (any letter)

YY Year of manufacture

15 = 2015
16 = 2016
17 = 2017
…

M Month of manufacture

A = January
B = February
C = March
D = April
E = May
F = June

G = July
H = August
I = September
L = October
M = November
N = December

##### Consecutive number within the month

EC declaration of conformity

This product/these products meet the requirements of the directive 2006/42/EC for ma-
chinery of the European Parliament and of the Council. The complete EC Declaration of
Conformity is available on the Internet at www.pilz.com/downloads.
Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost-
fildern, Germany

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Summary of Contents for 631140

Page 1: ...PSEN op4F SL Series Operating Manual 1004306 EN 01 PSEN sensor technology...

Page 2: ...umentation will be gratefully received Source code from third party manufacturers or open source software has been used for some components The relevant licence information is available on the Interne...

Page 3: ...ion 15 Protected field perimeters 15 Ambient conditions 15 Distance from reflective surfaces 16 Minimum distance between parallel aligned safety light grids 18 Installation of several adjacent safety...

Page 4: ...rid restart 41 Malfunction 42 Regular checks and maintenance 42 Checks 42 Regular check 42 Check after plant machine modification 42 Maintenance 43 Dimensions 43 Technical details Order no 631140 6311...

Page 5: ...Contents Operating Manual PSEN op4F SL Series 1004306 EN 01 5 Identification 63 EC declaration of conformity 63...

Page 6: ...that is particularly important is identified as follows DANGER This warning must be heeded It warns of a hazardous situation that poses an immediate threat of serious injury and death and indicates pr...

Page 7: ...ivers Connection to evaluation devices see System connection 36 with 5 pin M12 one sided connector and open cable end connection to clamping sleeves EDM when connected to a relay with positive guided...

Page 8: ...4 4 2 1 3 40 7 6 6 6 2 1 6 3 Fig Views of safety light grids with connection cable Attachment using O bracket C bracket or L bracket Legend 1 Protected field height 2 Connection cable M12 connector 3...

Page 9: ...Safety light grids of the PSEN op4F SL Series are electrosensitive protective equipment of the 4 They are used to protect personnel and systems The safety light grids are designed for securing hazard...

Page 10: ...med improper use in particular Any component technical or electrical modification to the product Use of the product outside the areas described in this manual Use of the product outside the technical...

Page 11: ...ty and liability will be rendered invalid if The product was used contrary to the purpose for which it is intended Damage can be attributed to not having followed the guidelines in the manual Operatin...

Page 12: ...assigned to the transmitter and receiver on the LED side The transmitter and receiver are optically synchronised and therefore need not be directly connected to each other Information about the operat...

Page 13: ...y light grid can be monitored External Device Monitoring EDM also known as feedback loop monitoring EDM only needs to be activated if the contactors are controlled directly A test is performed to see...

Page 14: ...o this first safety light grid The first safety light grid is the master unit the safety light grid connected to the master unit is the slave unit Max 2 slave units to one master unit Max overall leng...

Page 15: ...the hazardous area in mm s K 1600 mm s when S 500 mm K 2000 mm s when S 500 mm t1 Response time of the safety light grid in seconds Time it takes for the signal at the OSSD output on the safety light...

Page 16: ...grid avoid the development of smoke mist or dust that would reduce the grid s operating range Distance from reflective surfaces If there are reflective surfaces near the beams emitted from the safety...

Page 17: ...rface 7 Distance between transmitter and receiver working distance 8 Hazardous area The minimum distance D depends on two factors Working distance between transmitter and receiver the maximum opening...

Page 18: ...ce D Minimum distance between parallel aligned safety light grids Please note Safety light grids that are installed so as to be parallel and aligned must have a minimum spacing corresponding to the in...

Page 19: ...e orientation opposite to 2 4 Receiver 5 Transmitter Use of deviating mirrors Danger zones with different but adjacent access sides can be monitored using a safety light grid in conjunction with devia...

Page 20: ...id Minimum distance for cascaded safety light grids When safety light grids are cascaded with two slave units be sure to maintain the minimum distance between the master unit and slave unit 2 Width of...

Page 21: ...e safety light grid 2 O brackets Installation using L brackets 2 1 Legend 1 Reduced resolution of 26 mm at the ends of the safety light grid 2 L brackets Cascading with master slave units arranged at...

Page 22: ...grids are arranged at right angles 1 Legend 1 C or L brackets Installation Please note The optical surfaces of the transmitter and receiver must be parallel to each other and oriented opposite to eac...

Page 23: ...mmend 3 C brackets Install the third C bracket in the same way in the middle between the 2 C brackets as additional support 1 Make two drill holes in the mounting surface as shown 1 and install the C...

Page 24: ...of the safety light grid Legend 1 Fixing screw 2 Coding lug for the connection end of the safety light grid For safety light grids with a protected field height over 600 mm and strong vibration we re...

Page 25: ...tected field height Distance of holes for attaching the O brackets 150 162 2 210 222 1 270 282 0 300 312 0 330 341 9 360 371 9 390 401 7 420 431 7 450 461 7 480 491 6 510 521 6 540 551 5 570 581 5 600...

Page 26: ...1004306 EN 01 26 1 2 3 4 5 Legend 1 Mounting surface 2 PSEN op4F SL Series 3 O bracket Non connection end of safety light grid 4 O bracket Connection end of safety light grid 5 Distance between the ho...

Page 27: ...ted hole washers 1 Make two drill holes 1 in the mounting surface per L bracket at a distance corres ponding to the length of the safety light grid 2 2 Attach the vertical section of both L brackets 3...

Page 28: ...face 2 Distance between the drill holes Height of the safety light grid see Technical details 44 3 Vertical section of L bracket 4 Horizontal section of L bracket 5 Clamp the transmitter receiver into...

Page 29: ...acket at the connection end as shown 1 and install the vertical section and horizontal section of the L bracket 2 Tighten all screws to 1 2 Nm 2 Make two drill holes in the mounting surface as shown 1...

Page 30: ...r as it will go 6 M3 screw to position the clamping jaw of the C bracket 7 Attach the horizontal section of the L bracket to the vertical section using M3 screws Cascaded safety light grid Transmitter...

Page 31: ...lamps for connection to the evaluation device must be kept in a locked control cabinet This prevents unauthorised modifications Ensure compliance with permissible cable bending radii see Technical det...

Page 32: ...ed black Wiring for manual restart 5 pin connector on the transmit ter PIN Assignment Cable colour 5 3 1 24 V Restart 0 V Restart Selection 2 4 n c n c 1 24 VDC brown 3 0 VDC blue 2 Leave Pin 2 unconn...

Page 33: ...SD 1 white 5 Pin 5 controlled via N C contact of the positive guided relay grey Earthing the safety light grid Please note Connect the 0 V connections on all the 24 V power supplies and earth the 0 V...

Page 34: ...female socket 1 Install the master unit and slave unit s See Installation 23 2 Loosen the screws 1 on the cover of the cascading adapter and remove the cover 1 Legend 1 Fixing screws on the cover of...

Page 35: ...brackets on the profile and move within the slot L bracket Vertical Remove the safety light grid and brackets completely and drill new holes Horizontal Remove safety light grid from bracket loosen the...

Page 36: ...yel low red green Synchronisation of first and last light beams One or more light beams are interrupted yel low yel low green green Synchronisation of first and last light beams Weak signal strength P...

Page 37: ...device according to the specifica tions in the selected evaluation device s operating manual 5 3 1 2 4 5 3 1 0 V 24 V 24 V 0 V EDM OSSD 1 OSSD 2 24 V Restart 0 V 24 V 0 V Restart Selection 2 4 n c Re...

Page 38: ...field 2 Place the test rod at rest in a position in the protected field that is considered critical for the safety assessment results 1 Legend 1 Test rod Check ambient conditions and installation Corr...

Page 39: ...in Maintaining the safety distance 14 No intense or flashing light sources in the vicinity There may be no especially intense or flashing light sources in the vicinity of the safety light grid Ambient...

Page 40: ...then on again If the error persists please contact Pilz yel low red green Error in the synchronisation of the light beams Check the ambient conditions and the wir ing Switch the safety light grid off...

Page 41: ...r Check the ambient conditions and the wir ing Switch the safety light grid off and then on again yel low green Error in the synchronisation of the light beams Check the ambient conditions and the wir...

Page 42: ...he safety light grid Dirty front panel Clean the front panel 43 In a particularly dirty environment front panel cleanliness should be checked more frequently Check the tightness of the safety light gr...

Page 43: ...tenance CAUTION Improper cleaning agents can damage the safety light grid and lead to mal functions Moist cotton cloths should be used for cleaning Avoid using Alcohol Solvents Cloths made of wool Cl...

Page 44: ...n receiver 4 2 W 4 2 W 4 2 W Max power consumption transmitter 1 6 W 1 6 W 1 6 W Protection class 3 3 3 Optical data 631140 631141 631142 Opening angle 2 5 2 5 deg 2 5 2 5 deg 2 5 2 5 deg Used wavelen...

Page 45: ...0 631141 631142 Cable length L1 0 2 m 0 2 m 0 2 m Min bending radius fixed permanently K1 1 x 1 x 1 x Min bending radius fixed permanently cascading cable 1 x 1 x 1 x Cable insulation material K1 PVC...

Page 46: ...receiver 4 2 W 4 2 W 4 2 W Max power consumption transmitter 1 6 W 1 6 W 1 6 W Protection class 3 3 3 Optical data 631143 631144 631145 Opening angle 2 5 2 5 deg 2 5 2 5 deg 2 5 2 5 deg Used waveleng...

Page 47: ...1 0 2 m 0 2 m 0 2 m Min bending radius fixed permanently K1 1 x 1 x 1 x Min bending radius fixed permanently cascading cable 1 x 1 x 1 x Cable insulation material K1 PVC PVC PVC Connection type Receiv...

Page 48: ...receiver 4 2 W 4 2 W 4 2 W Max power consumption transmitter 1 6 W 1 6 W 1 6 W Protection class 3 3 3 Optical data 631146 631147 631148 Opening angle 2 5 2 5 deg 2 5 2 5 deg 2 5 2 5 deg Used waveleng...

Page 49: ...1 0 2 m 0 2 m 0 2 m Min bending radius fixed permanently K1 1 x 1 x 1 x Min bending radius fixed permanently cascading cable 1 x 1 x 1 x Cable insulation material K1 PVC PVC PVC Connection type Receiv...

Page 50: ...receiver 4 2 W 4 2 W 4 2 W Max power consumption transmitter 1 6 W 1 6 W 1 6 W Protection class 3 3 3 Optical data 631149 631150 631151 Opening angle 2 5 2 5 deg 2 5 2 5 deg 2 5 2 5 deg Used waveleng...

Page 51: ...1 0 2 m 0 2 m 0 2 m Min bending radius fixed permanently K1 1 x 1 x 1 x Min bending radius fixed permanently cascading cable 1 x 1 x 1 x Cable insulation material K1 PVC PVC PVC Connection type Receiv...

Page 52: ...receiver 4 2 W 4 2 W 4 2 W Max power consumption transmitter 1 6 W 1 6 W 1 6 W Protection class 3 3 3 Optical data 631152 631153 631154 Opening angle 2 5 2 5 deg 2 5 2 5 deg 2 5 2 5 deg Used waveleng...

Page 53: ...0 2 m 0 2 m 0 2 m Min bending radius fixed permanently K1 1 x 1 x 1 x Min bending radius fixed permanently cascading cable 1 x 1 x 1 x Cable insulation material K1 PVC PVC PVC Connection type Receive...

Page 54: ...on receiver 4 2 W 4 2 W 4 2 W Max power consumption transmitter 1 6 W 1 6 W 1 6 W Protection class 3 3 3 Optical data 631155 631156 631157 Opening angle 2 5 2 5 deg 2 5 2 5 deg 2 5 2 5 deg Used wavele...

Page 55: ...m 0 2 m 0 2 m Min bending radius fixed permanently K1 1 x 1 x 1 x Min bending radius fixed permanently cascading cable 1 x 1 x 1 x Cable insulation material K1 PVC PVC PVC Connection type Receiver M1...

Page 56: ...ion receiver 4 2 W 4 2 W 4 2 W Max power consumption transmitter 1 6 W 1 6 W 1 6 W Protection class 3 3 3 Optical data 631158 631159 631160 Opening angle 2 5 2 5 deg 2 5 2 5 deg 2 5 2 5 deg Used wavel...

Page 57: ...m 0 2 m 0 2 m Min bending radius fixed permanently K1 1 x 1 x 1 x Min bending radius fixed permanently cascading cable 1 x 1 x 1 x Cable insulation material K1 PVC PVC PVC Connection type Receiver M12...

Page 58: ...calculate the safety function s SIL PL values Order reference Safety light grid Product type Features Order no PSEN op4F SL 14 015 1 Safety light grid for finger protection protected field height of 1...

Page 59: ...Safety light grid for finger protection protected field height of 960 mm 631 155 PSEN op4F SL 14 102 1 Safety light grid for finger protection protected field height of 1020 mm 631 156 PSEN op4F SL 1...

Page 60: ...estpiece F 14m Test rod for safety light grid with finger protection 14 mm 630 345 Deviating mirror Product type Features Order no PSEN op Mirror 060 1 Deviating mirror width 89 mm height 545 mm for s...

Page 61: ...nd store it with the machine docu mentation for reference No Action OK NOT OK Notes 1 Check the category standards Does the category of the safety light grid match the category required for the plant...

Page 62: ...ons to the safety light grid wired correctly 7 Check the effectiveness of the safety light grid during the hazardous move ment Is the safety light grid effective throughout the whole of the plant mach...

Page 63: ...of manufacture A January B February C March D April E May F June G July H August I September L October M November N December Consecutive number within the month EC declaration of conformity This produ...

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