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Technical Manual 

MT 188-E

 

 

 

Wdsu 

=  tripping  range  due  to  slam-shut  valve  pressure  decrease, 

which can be obtained by using the setting spring mounted during final 
testing. 
 

Wdu 

= tripping range due to slam-shut valve pressure decrease, which 

can be obtained by using the setting springs listed in the tables.

 

 
 
 

4.2 

GAS FEEDING, CHECK OF EXTERNAL 
TIGHTNESS AND CALIBRATIONS 

 

Pressure  feeding  to  the  equipment  shall  be  performed  very  slowly.  
When  not  any  inertization  procedure  is  implemented,  it  is 
recommended to keep gas speed in the feeding piping under a value of 
5 m/sec during the pressure feeding phase. 
In order to prevent the equipment from being damaged, the following 
shall be absolutely avoided: 
-  Pressurization  through  a  valve  positioned  downstream  of  the 
equipment itself. 
-  Depressurization  through  a  valve  positioned  upstream  of  the 
equipment itself. 
The external tightness is assured when by applying a foam medium on 
the element under pressure no bubbles are produced. 
Usually,  the  slam-shut  valves  are  supplied  already  calibrated  to  the 
requested value. However, it may happen that due to several reasons 
(e.g.  vibrations  during  transport)  the  calibrations  may  be  subject  to 
slight  changes,  though  remaining  within  the  range  of  the  values 
allowed  by  the  springs  used.  Therefore,  it  is  advisable  to  verify  the 
calibrations according to the procedures outlined here below. 

Before commissioning the valve, it is necessary to verify that all 
on/off valves (inlet, outlet, and bypass - if any) are closed and that 
the gas has such a temperature as not to create malfunctions. 

 

 
 

4.3 

CALIBRATION CHECK 

 

Check and record the tripping of the slam-shut device as follows: 
 

A)  For  the  slam-shut  devices  connected  to  the  downstream  piping 

through  the  "push"  three-way  switch  valve,  proceed  as  follows 
(Fig. 10): 

 
 

 

 
 

 

 

Fig. 10 

 
 
 
- connect to the way C a controlled auxiliary pressure; 
- restore the slam-shut device by means of the suitable lever; 
- press knob 1 and: 
 

 

For safety devices tripping in case of maximum pressure slowly 
increase the auxiliary pressure and verify the tripping value. 
If  necessary,  increase  the  tripping  value  by  rotating  clockwise 
the adjustment ring nut or decrease the tripping value by rotating 
it counter-clockwise. 

 

 

For  safety  devices  tripping  in  case  of  pressure  increase  and 
decrease, slowly increase the auxiliary pressure and record the 
tripping value. 
If  necessary,  increase  the  tripping  value  by  rotating  clockwise 
the adjustment ring nut or decrease the tripping value by rotating 
it counter-clockwise. 
Decrease  the  auxiliary  pressure  and  perform  the  device 
restoration procedure. 
Slowly decrease the auxiliary pressure and verify the tripping in 
case  of  pressure  decrease.  If  necessary,  increase  the  tripping 
value by rotating clockwise the adjustment ring nut or decrease 
the tripping value by rotating it counter-clockwise. 

 

- make sure that the operation is fine by repeating the procedure for at 

least  2-3 times. 

- disconnect the controlled auxiliary pressure from way C; 

 
 

B) For the devices not equipped with "push" valve, it is recommended 

to  connect  separately  the  control  head  at  a  controlled  auxiliary 
pressure and repeat the operations described above (Fig. 11). 
 

 
 

Fig. 11 

 

fig. 

 

Summary of Contents for MT-188-E

Page 1: ...SBC 187 MT 188 E ENGLISH SLAM SHUT VALVE TECHNICAL MANUAL INSTRUCTIONS FOR THE INSTALLATION COMMISSIONING AND MAINTENANCE ...

Page 2: ...Technical Manual MT 188 E 1 SBC 187 ...

Page 3: ...lly the paragraphs 6 2 7 5 2 7 7 and 9 3 of the standard EN 12186 and 6 2 7 4 7 6 and 9 3 of the standard EN 12279 must be observed The installation in compliance with such standards minimizes the risk of fire and the formation of potentially hazardous atmospheres The equipment is not provided with internal pressure limitation devices therefore it must be installed making sure that the operating p...

Page 4: ... ACCESSORIES 7 3 1 PUSH THREE WAYSWITCHVALVE 7 4 0 COMMISSIONING 7 4 1 GENERAL 7 4 2 GASFEEDING CHECKOFTIGHTNESS CALIBRATIONS 8 4 3 CALIBRATIONCHECK 8 5 0 TROUBLESHOOTING 9 5 1 SLAM SHUTVALVESBC187 TAB2 9 6 0 MAINTENANCE 10 6 1 GENERAL 10 6 2 MAINTENANCEPROCEDURE 10 7 0 FINAL OPERATIONS 13 7 1 CHECKOFTIGHTNESSANDCALIBRATIONS 13 7 2 COMMISSIONING 13 INDEX ...

Page 5: ...essure decrease External manual bypass by means of a hand wheel to obtain pressure balancing and ease the restoration of the device Manual tripping control by means of push button 1 2 OPERATION OF THE VALVE SBC 187 Fig 1 The slam shut device consists of an obturator A a control head B a lever mechanism system for the release C and a restoration system D controlled manually through the lever Fig 1 ...

Page 6: ...wn 15 40 3 8 13 103MH 2700980 Blue 35 3 2700985 Brown 40 3 13 1 19 2700985 Brown 40 3 2702280 White Red 35 60 5 5 15 30 104M 2702454 Fuchsia 70 6 30 1 45 2700713 Green 15 40 2 3 1 6 3 104M 2700750 Black 40 2 5 3 1 8 2700985 Brown 40 3 8 1 18 2700985 Brown 15 40 3 18 30 104MH 2700980 Blue 35 3 2700985 Brown 40 3 30 1 41 2700985 Brown 40 3 2702280 White Red 35 60 5 5 30 60 2702454 Fuchsia 70 6 60 1 ...

Page 7: ... downstream impulse circuit is connected to a straight section of the downstream piping having a length complying to Fig 5 therefore without any signal turbulence as well as that the maximum gas speedattheconnectionpointdoesnotexceed30m sec In order to avoid deposits of impurities and condensate in the pressure feeding connectionpiping provideforthefollowing a The piping shall always be positioned...

Page 8: ...and the head of the safety device is restored automatically thus avoiding the on off switching of the device which may happen due to a sheer oversight if the three way valve is of the normal type with manual operation As a consequence the Push device is a second safety device which assures the non exclusion of the main safety device and allows its periodical check 4 0 COMMISSIONING 4 1 GENERAL Aft...

Page 9: ...ny are closed and that the gas has such a temperature as not to create malfunctions 4 3 CALIBRATION CHECK Check and record the tripping of the slam shut device as follows A For the slam shut devices connected to the downstream piping through the push three way switch valve proceed as follows Fig 10 Fig 10 connect to the way C a controlled auxiliary pressure restore the slam shut device by means of...

Page 10: ...n Replacement O ring pos 15 fig 13 of the obturator gasket pos 1 fig 12 worn Replacement Valve seat Pos 4 Fig 12 eroded or scratched Cleaning Replacement Wrong release pressure Wrong calibration of the min and or max pressure spring Recalibrate acting on the ring nuts Lever mechanisms subject to friction Replace the release device casing It is not possible to perform restoration The cause which le...

Page 11: ... table 10 For a correct maintenance suggested spare parts are unmistakably identified by means of tags bearing the following information the SR layout drawing number of the equipment in which they can be used The position given on the SR layout drawing of the equipment It is suggested to replace all rubber parts for this purpose use the suitable spare part kit as highlighted in Fig 12 13 14 NB The...

Page 12: ...Technical Manual MT 188 E 11 FIG 12 ...

Page 13: ...Technical Manual MT 188 E 12 Position indicator Fig 13 position indicator ...

Page 14: ...Technical Manual MT 188 E 13 Fig 14 Spring for minimum pressure 20 ...

Page 15: ...bed for disassemblyinreverseorder Before reassembling the tightness elements O rings membranes etc it is necessarytochecktheirintegrityand ifnecessary replacethem Once again pay utmost care while handling the valve seat pos 4 Fig 12 in order nottodamagethesealingedges 7 0 FINAL OPERATIONS 7 1 CHECK OF TIGHTNESS AND CALIBRATIONS 1 Open very slowly the on off valve positioned upstream of the slam sh...

Page 16: ...AINTAINING SBC 187 Combined wrench Adjustable spanner Double polygonal box spanner Wr 8 9 10 11 12 13 17 18 19 20 21 24 41 L 300 Wr 10 27 Hexagon Allen wrench Philips screwdriver Flat blade screwdriver Wr 2 3 4 5 6 8 10 6 5 x 100 Pliers for rings 19 40 ...

Page 17: ...Pietro Fiorentini S p A via E Fermi 8 10 I 36057 Arcugnano VI Italy Phone 39 0444 968511 Fax 39 0444 960468 www fiorentini com MT188 E October 2008 ...

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