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Technical Manual 

MT 188-E

 

 

WARNINGS 

 

GENERAL WARNINGS 

 
The equipment described in this manual is a device subject to pressure 
installed in systems under pressure. 
The  involved  equipment  is  usually  embedded  in  systems  conveying 
flammable gases (e.g. natural gas). 
 

 

WARNINGS FOR THE OPERATORS 

 
Before performing the installation, commissioning or maintenance, the 
operators must: 

 

go through the safety provisions applicable to the installation 
where they have to operate; 

 

obtain the necessary authorizations to operate, when required; 

 

be  equipped  with  the  necessary  personal  protective 
equipment (helmet, goggles, etc.) 

 

make  sure  that  the  area  in  which  they  have  to  operate  is 
equipped  with  the  required  collective  protections  as  well  as 
with the necessary safety signs. 

 

PACKAGING 

 

The packaging materials used for transporting the equipment and the 
related  spare  parts  have  been  designed  and  manufactured  to  avoid 
damages  during  normal  transport,  storage,  and  related  handling. 
Therefore,  the  equipment  and  spare  parts  must  be  kept  in  their 
respective original packages till their installation in the final destination 
site.  When  the  packages  are  opened,  it  is  necessary  to  verify  the 
integrity of the materials therein contained. In case of damages, report 
the detected damages to the suppliers preserving the original package 
to allow the performance of necessary inspections. 
 

HANDLING 

 

The handling of the equipment and its components must be performed 
after having established that the lifting means are suitable for the loads 
to be lifted (lifting capacity and functionality). 
When  necessary,  the  handling  of  the  equipment  must  be  performed 
using  the  lifting  points  foreseen  on  the  equipment  itself.  The  use  of 
motorized means is reserved to authorized personnel only. 
 

INSTALLATION 

 

The  installation  of  the  device  must  occur  in  compliance  with  the 
provisions (laws or regulations) in force in the place of installation. 
In detail, natural gas plants must show features complying with the law 
provisions or regulations in force in the place of installation or at least 
complying  with  the  standards  EN  12186  or  EN  12279  -  more 
specifically, the paragraphs 6.2, 7.5.2, 7.7, and 9.3 of the standard EN 
12186  and  6.2,  7.4,  7.6,  and  9.3  of  the  standard  EN  12279  must  be 
observed.  The  installation  in  compliance  with  such  standards 
minimizes  the  risk  of  fire  and  the  formation  of  potentially  hazardous 
atmospheres. 
The equipment is not provided with internal pressure limitation devices; 
therefore, it must be installed making sure that the operating pressure 
of the assembly in which it is installed does never exceed the value of 
maximum allowable pressure (

PS

).  

Therefore, the user, when he deems it necessary, shall provide for the 
installation  of  suitable  pressure  limitation  systems  on  the  assembly. 
Moreover,  the  user  shall  equip  the  plant  with  suitable  relief  or  drain 

systems  in  order  to  be  able  to  discharge  the  pressure  and  the  fluid 
contained  in  the  plant  before  proceeding  with  any  inspection  and 
maintenance activity. 
Should the installation of the equipment require the installation on site 
of  compression  fittings,  these  latter  have  to  be  installed  following  the 
instructions provided by the manufacturer of the fittings. The selection 
of  the  fittings  must  be  compatible  with  the  use  specified  for  the 
equipment and with the plant specifications, when available. 

 

COMMISSIONING 

 

The  commissioning  must  be  carried  out  by 

suitably  trained 

personnel

During  the  commissioning,  the  personnel  not  strictly  necessary  must 
be  kept  away  and  the  limited  access  area  must  be  properly  marked 
(signs, barriers, etc.). 
Verify  that  the  equipment  calibrations  are  the  ones  required.  If 
necessary,  restore  the  required  values  for  the  same  as  provided  for 
later on in this manual. 
During the commissioning, the risks determined by any discharges to 
the atmosphere of flammable or noxious gases must be assessed. 
In  case  of  installation  on  natural  gas  distribution  networks,  it  is 
necessary  to  consider  the  risk  of  formation  of  a  (gas/air)  explosive 
mixture inside the piping. 
 

COMPLIANCE WITH DIRECTIVE 97/23/EC (PED) 

 

The  slam-shut  valve  SBC  187  is  classified  as  pressure  accessory 
pursuant to Directive 97/23/EC (PED). 
The slam-shut valve SBC 187 with pressure switch tripping in case of 
maximum  pressure  is  classified  as  safety  accessory  pursuant  to  the 
PED  Directive  and,  therefore,  it  can  be  used  as  both  a  pressure 
accessory  and  a  safety  accessory,  always  pursuant  to  the  PED 
Directive. 

 

 

Summary of Contents for MT-188-E

Page 1: ...SBC 187 MT 188 E ENGLISH SLAM SHUT VALVE TECHNICAL MANUAL INSTRUCTIONS FOR THE INSTALLATION COMMISSIONING AND MAINTENANCE ...

Page 2: ...Technical Manual MT 188 E 1 SBC 187 ...

Page 3: ...lly the paragraphs 6 2 7 5 2 7 7 and 9 3 of the standard EN 12186 and 6 2 7 4 7 6 and 9 3 of the standard EN 12279 must be observed The installation in compliance with such standards minimizes the risk of fire and the formation of potentially hazardous atmospheres The equipment is not provided with internal pressure limitation devices therefore it must be installed making sure that the operating p...

Page 4: ... ACCESSORIES 7 3 1 PUSH THREE WAYSWITCHVALVE 7 4 0 COMMISSIONING 7 4 1 GENERAL 7 4 2 GASFEEDING CHECKOFTIGHTNESS CALIBRATIONS 8 4 3 CALIBRATIONCHECK 8 5 0 TROUBLESHOOTING 9 5 1 SLAM SHUTVALVESBC187 TAB2 9 6 0 MAINTENANCE 10 6 1 GENERAL 10 6 2 MAINTENANCEPROCEDURE 10 7 0 FINAL OPERATIONS 13 7 1 CHECKOFTIGHTNESSANDCALIBRATIONS 13 7 2 COMMISSIONING 13 INDEX ...

Page 5: ...essure decrease External manual bypass by means of a hand wheel to obtain pressure balancing and ease the restoration of the device Manual tripping control by means of push button 1 2 OPERATION OF THE VALVE SBC 187 Fig 1 The slam shut device consists of an obturator A a control head B a lever mechanism system for the release C and a restoration system D controlled manually through the lever Fig 1 ...

Page 6: ...wn 15 40 3 8 13 103MH 2700980 Blue 35 3 2700985 Brown 40 3 13 1 19 2700985 Brown 40 3 2702280 White Red 35 60 5 5 15 30 104M 2702454 Fuchsia 70 6 30 1 45 2700713 Green 15 40 2 3 1 6 3 104M 2700750 Black 40 2 5 3 1 8 2700985 Brown 40 3 8 1 18 2700985 Brown 15 40 3 18 30 104MH 2700980 Blue 35 3 2700985 Brown 40 3 30 1 41 2700985 Brown 40 3 2702280 White Red 35 60 5 5 30 60 2702454 Fuchsia 70 6 60 1 ...

Page 7: ... downstream impulse circuit is connected to a straight section of the downstream piping having a length complying to Fig 5 therefore without any signal turbulence as well as that the maximum gas speedattheconnectionpointdoesnotexceed30m sec In order to avoid deposits of impurities and condensate in the pressure feeding connectionpiping provideforthefollowing a The piping shall always be positioned...

Page 8: ...and the head of the safety device is restored automatically thus avoiding the on off switching of the device which may happen due to a sheer oversight if the three way valve is of the normal type with manual operation As a consequence the Push device is a second safety device which assures the non exclusion of the main safety device and allows its periodical check 4 0 COMMISSIONING 4 1 GENERAL Aft...

Page 9: ...ny are closed and that the gas has such a temperature as not to create malfunctions 4 3 CALIBRATION CHECK Check and record the tripping of the slam shut device as follows A For the slam shut devices connected to the downstream piping through the push three way switch valve proceed as follows Fig 10 Fig 10 connect to the way C a controlled auxiliary pressure restore the slam shut device by means of...

Page 10: ...n Replacement O ring pos 15 fig 13 of the obturator gasket pos 1 fig 12 worn Replacement Valve seat Pos 4 Fig 12 eroded or scratched Cleaning Replacement Wrong release pressure Wrong calibration of the min and or max pressure spring Recalibrate acting on the ring nuts Lever mechanisms subject to friction Replace the release device casing It is not possible to perform restoration The cause which le...

Page 11: ... table 10 For a correct maintenance suggested spare parts are unmistakably identified by means of tags bearing the following information the SR layout drawing number of the equipment in which they can be used The position given on the SR layout drawing of the equipment It is suggested to replace all rubber parts for this purpose use the suitable spare part kit as highlighted in Fig 12 13 14 NB The...

Page 12: ...Technical Manual MT 188 E 11 FIG 12 ...

Page 13: ...Technical Manual MT 188 E 12 Position indicator Fig 13 position indicator ...

Page 14: ...Technical Manual MT 188 E 13 Fig 14 Spring for minimum pressure 20 ...

Page 15: ...bed for disassemblyinreverseorder Before reassembling the tightness elements O rings membranes etc it is necessarytochecktheirintegrityand ifnecessary replacethem Once again pay utmost care while handling the valve seat pos 4 Fig 12 in order nottodamagethesealingedges 7 0 FINAL OPERATIONS 7 1 CHECK OF TIGHTNESS AND CALIBRATIONS 1 Open very slowly the on off valve positioned upstream of the slam sh...

Page 16: ...AINTAINING SBC 187 Combined wrench Adjustable spanner Double polygonal box spanner Wr 8 9 10 11 12 13 17 18 19 20 21 24 41 L 300 Wr 10 27 Hexagon Allen wrench Philips screwdriver Flat blade screwdriver Wr 2 3 4 5 6 8 10 6 5 x 100 Pliers for rings 19 40 ...

Page 17: ...Pietro Fiorentini S p A via E Fermi 8 10 I 36057 Arcugnano VI Italy Phone 39 0444 968511 Fax 39 0444 960468 www fiorentini com MT188 E October 2008 ...

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