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PIE PIE 830PM, Manual

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PIE PIE 830PM Manual Download Page 16

Page 14

Practical Instrument Electronics

Tel: 585.872.9350 • Fax: 585.872.2638 • [email protected] • www.piecal.com

Operating Instructions

SOURCE mA / SOURCE % (Percent of 4 to 20 mA)

Choose this function to provide an output from 0.000 to 24.000 milliamps or 
-25.00 to 125.00%. The compliance voltage is a nominal 24 VDC to provide the 
driving power to your milliamp receivers.

Move the power switch 

w 

to SOURCE then Double Click the EZ-DIAL knob to 

get into the Double Click Menu. Turn the knob to scroll through the settings and 
press the knob to make your selection. Select mA for the FUNCTION and 
SOURCE for the MODE. Choose either mA or % and whether you need the 
250

Ω

 HART resistor active in the loop.

Connect the output leads of the 830PM to the inputs of the device being 
calibrated, making sure to check polarity. Red lead from jack (5) to the plus (+) 
input and black lead from jack (6) to the minus (-) input. Open loops and signals 
above the maximum scale are limited by protection circuitry with “ERROR” or 
“OVER RANGE” flashed on the display and the red OVERLOAD LED lit. 

Instantly output your SPAN and ZERO output settings by moving the EZ-CHECK 
switch between HI and LO (defaults to 20 & 4 mA). You may also select any third 
output setting (such as mid-range) using the SET position on the EZ-CHECK 
switch. The output is adjusted in 0.001 mA (0.01%) increments by turning the 
knob 

e

. Press and turn the knob for faster dialing with 0.100 mA (1.00%) 

increments.

5

MAX

READ

MIN

READ

6

-

+

-

3 2

-2

OFF

HI

SET

LO

SOURCE

Hz SYNC

EZ-DIAL

Double Click 

Menu

Push & Turn for

Fast Dialing

Push & Hold to

Store/Step

piecal.com

EZ-CHECK™

PRACTICAL INSTRUMENT ELECTRONICS

MODEL 830PM

Process Calibrator

Loop Diagnostics · Transmitter Supply 

mA · V ∙ pH · TC · Ω · RTD · Hz · Pressure

Pressure

Module

All mA∙ Read V

TC

Source & Read mV 

Hz

Source V

pH

RTD • Ohms

OVERLOAD

4

1

+

+1

Milliamp Receiver Input

Controller

Transmitter

Computer

Logger, I/P, DCS

5      6

+

-

HI

          mA

20.000

          SOURCE

Summary of Contents for PIE 830PM

Page 1: ...ess Calibrator mA V pH TC Ω RTD Freq Pressure Operating Instructions PIE 830PM Panel Mounted Multifunction Process Calibrator mA V pH TC Ω RTD Freq Pressure Operating Instructions Copyright 2018 All rights reserved 830PM 9002 Rev A 19 June 2018 ...

Page 2: ... mA Read mA 14 15 Power Measure Transmitters 16 Using Ground Leak Detection 17 18 Voltage Millivolt Source V mV Read V mV 19 20 pH Source pH 21 Thermocouple Source T C Read T C Sensors 22 23 Resistance Source Resistance Read Resistance Continuity 24 25 RTD Source RTD Read RTD Sensors 26 27 Frequency Source KHz Hz CPM Read KHz Hz CPM 28 29 Pressure Read Pressure 30 Pressure Module Ranges Specificat...

Page 3: ...s Get more tools in a smaller calibrator Combines eight single function calibrators plus a milliamp calibrator with loop supply plus a loop troubleshooter into a compact panel mounted enclosure Milliamp Voltage Frequency pH Ohms Thermocouples RTDs Pressure Loop Diagnostics Transmitter Supply 1 Detect hidden loop problems Quickly diagnose troublesome ground faults current leakage with patented Loop...

Page 4: ...own and turn the EZ DIAL knob for faster dialing Press and hold the knob for two seconds to store desired EZ Check HI LO points in SOURCE mode Continue to press and hold the knob for two more seconds to start the automatic ramping READ Press and hold to transfer the current temperature into the EZ Check MIN MAX points This clears the MIN MAX readings which will update as the input value changes Do...

Page 5: ...rce Ohms Read Ohms Read Pressure MAIN EXIT FUNCTION mA MODE SOURCE 2W SIM UNITS mA HART 250Ω ON OFF EXIT FUNCTION mA MODE READ PWR MEAS UNITS mA HART 250Ω ON OFF EXIT FUNCTION V RANGE 10V 100mV 1V EXIT FUNCTION V RANGE 10V 1V 60V 100mV EXIT FUNCTION pH EXIT FUNCTION FREQ RANGE 20KHZ 10000HZ 1000HZ 2000CPM MAIN EXIT FUNCTION T C UNITS C F T C TYPE J K E T R S B N L U G C D P COLD JUNC ON OFF EXIT F...

Page 6: ...ibrator in areas with enough ambient light to read the display FEATURES EXIT 2 2 AUTO OFF ON BACKLIGHT ON STEPS RAMP 3 STEP RAMP TIME 5 MAIN EXIT 1 2 FUNCTION mA MODE SOURCE UNITS mA HART 250Ω ON STEPS RAMP pressing the knob will cycle through 2 3 5 11 and RAMP The endpoints of the steps or ramp are based on the values stored in the HI and LO EZ CHECK outputs 2 steps will automatically switch betw...

Page 7: ...r LO position then press and hold the e DIAL KNOB for 6 seconds the word STORE will appear on the display after 3 seconds and continue to press the DIAL KNOB until the word STEPPING appears on the display The word STEPPING will appear on the display anytime the selected automatic function is running Stop the stepping by again pressing and holding the e DIAL KNOB for 3 seconds Automatic Stepping St...

Page 8: ... K COLD JUNC ON mA DISPLAY EXIT MODE OFF READ PWRM READ PWRM HART 250Ω OFF ON LEAK DETECT OFF MODE pressing the knob will cycle through READ PWRM READ PWRM and OFF READ turns on the mA display and indicates current passing through the loop proportional to the input of the transmitter which is controlled by the output of the 830PM Choose READ if your would like the mA display in percent of 4 20 mil...

Page 9: ... while monitoring the output 5 MAX READ MIN READ 6 3 2 2 OFF HI SET LO SOURCE Hz SYNC EZ DIAL Double Click Menu Push Turn for Fast Dialing Push Hold to Store Step piecal com EZ CHECK PRACTICAL INSTRUMENT ELECTRONICS MODEL 830PM Process Calibrator Loop Diagnostics Transmitter Supply mA V pH TC Ω RTD Hz Pressure Pressure Module All mA Read V TC Source Read mV Hz Source V pH RTD Ohms OVERLOAD 4 1 1 T...

Page 10: ...ntil the pointer is at FUNCTION and press the e KNOB until the desired FUNCTION appears Turn the e DIAL KNOB to move through the menu Press the e DIAL KNOB to toggle the units range T C Type or RTD curve Turn the e DIAL KNOB to move to the second or third menu page so the word XXX XMTR appears at the top of the menu Turn the e DIAL KNOB to move through the menu Press the e DIAL KNOB to toggle betw...

Page 11: ...imics the operation of an analog temperature transmitter without linearizing SQ ROOT turns on the mA display and regulates the loop current with square root extraction of zero and span of the pressure module input This mimics the operation of a differential pressure transmitter setup for square root extraction BURNOUT selects the failure mode of the calibrator when the input signal is lost or beyo...

Page 12: ...til STORED appears to store the value Release the EZ Dial knob 3 Move the EZ CHECK switch to the READ position The 830PM constantly measures the input from the process sensor and regulates the current in the 4 20 mA loop Once the 830PM is setup and connected to the process sensor and the 4 20 mA loop it acts just like a calibrated isolated transmitter and will display the input signal from the sen...

Page 13: ...DIAL Double Click Menu Push Turn for Fast Dialing Push Hold to Store Step piecal com EZ CHECK PRACTICAL INSTRUMENT ELECTRONICS MODEL 830PM Process Calibrator Loop Diagnostics Transmitter Supply mA V pH TC Ω RTD Hz Pressure Pressure Module All mA Read V TC Source Read mV Hz Source V pH RTD Ohms OVERLOAD 4 1 1 Receiver Powers External 2 Wire Transmitter Power Supply Typical 12 to 24 V DC 2 to 100 V ...

Page 14: ...ed the 250Ω HART resistor active in the loop If you would also like to see the condition of the loop turn the e DIAL KNOB to move to the second or third menu page so the word mA DIAGNOSTIC appears at the top of the menu LOOPSCOPE turns on the Loop Diagnostic display which simultaneously indicates the current voltage and resistance of the loop When enabled the LOOPSCOPE also indicates errors by fla...

Page 15: ...d output setting such as mid range using the SET position on the EZ CHECK switch The output is adjusted in 0 001 mA 0 01 increments by turning the knob e Press and turn the knob for faster dialing with 0 100 mA 1 00 increments Note With LOOPSCOPE on the 830PM occasionally performs a test on the loop During this short test the loop mA signal will be affected 5 MAX READ MIN READ 6 3 2 2 OFF HI SET L...

Page 16: ...black lead from jack 6 to the minus input Open loops and signals above the maximum scale are limited by protection circuitry with ERROR or OVER RANGE flashed on the display and the red OVERLOAD LED lit Instantly output your SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO defaults to 20 4 mA You may also select any third output setting such as mid range using the SET p...

Page 17: ...negative point Signals below 0 mA or open circuits are indicated by 0 000 mA 25 00 on the display Signals above 24 mA are current limited by protection circuitry with OVER RANGE on the display and the red OVERLOAD LED lit The 830PM measures the input signal and constantly updates the display with the current reading Move the EZ CHECK switch q to MAX to see the highest reading and to MIN to see the...

Page 18: ...of the 830PM from jack 5 to the plus input of the device and the black source lead from jack 6 to the minus The 830PM supplies a nominal 24 volts DC at 24 mA to the 2 Wire Transmitter The current passed by the transmitter will be accurately displayed by the 830PM Calibrate the transmitter in the usual manner and disconnect the 830PM Signals above 24 mA are current limited by protection circuitry w...

Page 19: ...e your selection Select mA for the FUNCTION and PWR MEAS for the MODE Choose either mA or 2 Turn the knob e until the following menu appears 3 Turn the knob e to scroll through the settings and press the knob to make your selection Turn on the LEAK DETECT 4 Connect the red source lead from the mA jack of the 830PM to the plus input of the device and the black source lead from the mA to the minus T...

Page 20: ... mA leakage without significant control problem Unstable readings may indicate loose connections or the presence of moisture Typical Error Conditions The 830PM is supplying the loop voltage There is a control loop error This may be a transmitter set for upscale burnout with a bad or missing sensor or a short in the loop The 830PM is supplying the loop voltage A calibrated transmitter is limiting t...

Page 21: ...the Red lead from jack 1 to the plus input and black lead from jack 2 to the minus input Instantly output your SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO You may also select any third output setting such as mid range using the SET position on the EZ CHECK switch The output is adjusted in 0 001 mV 0 01 mV or 0 001 V increments by turning the knob e Press and turn ...

Page 22: ...1 and the black lead to jack 2 When measuring up to 1V 10 V or 60 V connect the red lead to jack 5 and the black lead to jack 6 Signals above the maximum scale are limited by protection circuitry with OVER RANGE on the display and the red OVERLOAD LED lit The 830PM measures the input signal and constantly updates the display with the current reading Move the EZ CHECK switch q to MAX to see the hig...

Page 23: ...y turning the knob e Press and turn the knob for faster dialing with 0 100 pH increments 5 MAX READ MIN READ 6 3 2 2 OFF HI SET LO SOURCE Hz SYNC EZ DIAL Double Click Menu Push Turn for Fast Dialing Push Hold to Store Step piecal com EZ CHECK PRACTICAL INSTRUMENT ELECTRONICS MODEL 830PM Process Calibrator Loop Diagnostics Transmitter Supply mA V pH TC Ω RTD Hz Pressure Pressure Module All mA Read ...

Page 24: ...ed using the proper type of thermocouple wire via the miniature thermocouple socket Instantly output your SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO You may also select any third output setting such as mid range using the SET position on the EZ CHECK switch The output is adjusted in 0 1 increments by turning the knob e Press and turn the knob for faster dialing w...

Page 25: ...ocouple socket If no sensor is connected a wire is broken or the sensor is burned out OPEN TC will appear on the display Signals above the maximum scale are limited by protection circuitry with OVER RANGE on the display and the red OVERLOAD LED lit The 830PM measures the input signal and constantly updates the display with the current reading Move the EZ CHECK switch q to MAX to see the highest re...

Page 26: ...r 3 wire resistance add a black lead plugged into jack 3 and for 4 wire resistance add a red lead plugged into jack 4 Instantly output your SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO You may also select any third output setting such as mid range using the SET position on the EZ CHECK switch The output is adjusted in 0 01Ω 0 1Ω increments by turning the knob e Pre...

Page 27: ... by the 830PM This is useful for troubleshooting the sensor If continuity is selected resistance is measured up to 400 00Ω The beeper will sound and appears on the display when resistances 100 00Ω are measured Signals above the maximum scale are limited by protection circuitry with OVER RANGE on the display and the red OVERLOAD LED lit The 830PM measures the input signal and constantly updates the...

Page 28: ...s connect the red lead into jack 1 and the black lead into jack 2 For 3 wire RTDs add a black lead plugged into jack 3 and for 4 wire RTDs add a red lead plugged into jack 4 Instantly output your SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO You may also select any third output setting such as mid range using the SET position on the EZ CHECK switch The output is adj...

Page 29: ...ed into jack 3 and for 4 wire RTDs add a red lead plugged into jack 4 The PIE 830PM automatically detects how many wires are connected using a patented circuit and indicates each wire that is connected Any wires that are not connected or broken are indicated by the 830PM This is useful for troubleshooting the sensor Signals above the maximum scale are limited by protection circuitry with OVER RANG...

Page 30: ... the output pulses and may be used to calibrate optical pickups The output signal is a zero crossing square wave with a fixed amplitude of 6 V peak to peak from 1 and 5 V Instantly output your SPAN and ZERO output settings by moving the EZ CHECK switch between HI and LO You may also select any third output setting such as mid range using the SET position on the EZ CHECK switch The output is adjust...

Page 31: ...input The green HZ SYNC LED pulses in synch with the input frequency Signals above the maximum scale are limited by protection circuitry with OVER RANGE on the display and the red OVERLOAD LED lit The 830PM measures the input signal and constantly updates the display with the current reading Move the EZ CHECK switch q to MAX to see the highest reading and to MIN to see the lowest reading Press and...

Page 32: ...pears to Zero or Tare the pressure The display will briefly display TARE ON then a 0 appears on the display indicating that all measurements are relative to the pressure measured when the calibrator was zeroed Press and hold the e E Z DIAL KNOB for 2 seconds after MAX MIN RESET appears when you want to turn the Tare off The 830PM measures the pressure and constantly updates the display with the cu...

Page 33: ...and hysteresis from 20 to 50 C 4 to 122 F The DN0010 sensor accuracy is 0 050 of full scale 32 Engineering Units PSI inches feet mm cm and meter of H2O 4 C 20 C 60 F inches meter cm and mm of Hg 0 C torr kg cm2 kg m2 Pa hPa kPa MPa Bar mBar ATM oz in2 lb ft2 Sensor Code Application DNxxxx Differential Non isolated 0 to 0010 0028 0200 0415 2000 H2O DIxxxx Differential Isolated 0 to 0001 0005 0015 0...

Page 34: ...Page 32 Practical Instrument Electronics Tel 585 872 9350 Fax 585 872 2638 sales piecal com www piecal com Pressure Module ...

Page 35: ...consequential damage Accessories INCLUDED AC Adaptor Part No 020 0101 for 100 to 120V 020 0100 for 220 230V ac Certificate of Calibration Six 6 Mounting Screws PIE Multifunction Wire Kit Part No 020 0820 1 Red 1 Black Lead with Banana Plug Alligator Clips 2 Red 2 Black Leads with Banana Plugs Spade Lugs OPTIONAL T C Wire Kit 1 for Types J K T E Part No 020 0202 T C Wire Kit 2 for Types B R S N Par...

Page 36: ...mA into 250Ω Pwr Meas mA 12 hours at 20 mA SourceV Ω T C RTD Hz 20 hours Low Battery Low battery indication with nominal 1 hour of operation left Protection against misconnection Over voltage protection to 60 vrms rated for 30 seconds Red LED indicates OVERLOAD or out of range conditions Display High contrast graphic liquid crystal display 0 315 8 0 mm high digits backlighting Read mA Ranges and R...

Page 37: ...cy 0 02 of Reading 0 01 mV Cold Junction Compensation 0 05 C Thermistor traceable to NIST for 11 years Output Impedance 1 Ohm Source Current 20 mA drives 80 mV into 10 Ohms Thermocouple Read Accuracy Cold Junction Compensation Same as Thermocouple Source Input Impedance 1 Megohms Open TC Threshold Pulse 10K Ohms 5 µamp pulse for 300 milliseconds nominal RTD OHMS and Continuity Read Resistance Rang...

Page 38: ...ed intermittent Pulsed Excitation Current Compatibility DC to 0 01 second pulse width 0 025 mV mA Excitation Current Frequency Source Ranges 1 to 2000 CPM 0 01 to 999 99 Hz 0 1 to 9999 9 Hz 0 001 to 20 000 kHz Accuracy 0 02 of Reading 0 01 Full Scale Output Waveform Square Wave Zero Crossing 1 0 to 5V peak to peak 10 Risetime 10 to 90 of amplitude 10 microseconds Output Impedance 1 Ohm Source Curr...

Page 39: ...8 0 to 122 0 0 6 50 0 to 400 0 0 2 122 0 to 752 0 0 4 E 240 0 to 200 0 0 9 400 0 to 328 0 1 7 Chromel Constantan Jacket Purple Red Purple 200 0 to 0 0 0 5 328 0 to 32 0 0 8 0 0 to 350 0 0 2 32 0 to 662 0 0 3 350 0 to 1000 0 0 3 662 0 to 1832 0 0 6 R 18 3 to 100 0 2 1 1 0 to 212 0 3 8 Pt 13Rh Platinum Jacket Black Red Green 100 0 to 500 0 1 3 212 0 to 932 0 2 4 500 0 to 1400 0 1 0 932 0 to 2552 0 1...

Page 40: ...0 2 1 1750 0 to 2320 0 2 0 3182 0 to 4208 0 3 5 D W3 1 1 to 150 0 1 0 30 1 to 302 0 1 8 W3 Re W25 Re Jacket White Red White Yellow 150 0 to 1100 0 0 7 302 0 to 2012 0 1 3 1100 0 to 1750 0 1 0 2012 0 to 3182 0 1 8 1750 0 to 2320 0 2 0 3182 0 to 4208 0 3 6 P Platinel 0 0 to 600 0 0 3 32 0 to 1112 0 0 6 Pd55 Pt31 Au14 Au65 Pd35 Jacket Yellow Red Black 600 0 to 900 0 0 4 1112 0 to 1652 0 0 8 900 0 to ...

Page 41: ... 9 Pt 100 Ohm Old JIS 1981 1 3916 200 0 to 20 0 20 0 to 360 0 360 0 to 650 0 650 0 to 850 0 0 2 0 3 0 4 0 5 328 0 to 68 0 68 0 to 680 0 680 0 to 1202 0 1202 0 to 1562 0 0 4 0 6 0 8 0 9 Pt 100 Ohm US Lab 1 3926 200 0 to 20 0 20 0 to 360 0 360 0 to 660 0 660 0 to 850 0 0 2 0 3 0 4 0 5 328 0 to 68 0 68 0 to 680 0 680 0 to 1220 0 1220 0 to 1562 0 0 4 0 6 0 8 0 9 Pt 1000 Ohm DIN IEC JIS 1989 1 3850 200...

Page 42: ...Practical Instrument Electronics Tel 585 872 9350 Fax 585 872 2638 sales piecal com www piecal com 0 565 0 995 4 375 7 755 8 185 8 85 0 196 0 35 4 40 4 554 4 75 0 125 Dia x6 Bezel Cutout Panel Cutout Dimensions ...

Page 43: ...Page 41 Practical Instrument Electronics Tel 585 872 9350 Fax 585 872 2638 sales piecal com www piecal com Mounted in Panel ...

Page 44: ...Page 42 Practical Instrument Electronics Tel 585 872 9350 Fax 585 872 2638 sales piecal com www piecal com Rear view of 830PM mounted in a panel with AC Adapter Mounted in Panel ...

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