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PI2002-EVAL1 User Guide  Rev 1.0  

Page 9 of 11

8.0 Input short circuit test 

8.1

To emulate a real application, the BUS supplies for this
test should have a solid output source such as DC-DC 
converter that supplies high current and can be 
connected very close to the evaluation board to 
reduce stray parasitic inductance. Or use the
prospective supply sources of the end application 
where the PI2002 will be used. 

8.2

Stray parasitic inductance in the circuit can contribute 
to significant voltage transient conditions, particularly 
when the MOSFETs are turned-off after a reverse 
current fault has been detected. When a short is 
applied at the output of the input power sources and 
the evaluation board input (Vin), a large reverse 
current is sourced from the evaluation board output 
through the ORing MOSFETs. The reverse current in 
the MOSFET may reach over 60 A in some conditions 
before the MOSFETs are turned off. Such high current 

conditions will store high energy even in a small 
parasitic element, and can be represented as ½ Li2.  A 
1 nH parasitic inductance with 60 A reverse current 
will generate 1.8 µJ. When the MOSFETs are turned 
off, the stored energy will be released and will 
produce a high negative voltage at D1 and high 
positive voltage at D2. This event will create a high 
voltage difference across the MOSFETs.

8.3

Apply a short at one of the inputs (Vin1 or Vin2). 
The short can be applied electronically using a 
MOSFET connected between Vin and Gnd or simply by
connecting Vin to Gnd. Then measure the response 
time between when the short is applied and the 
MOSFETs are disconnected (or turned off). An example
for PI2002 response time to an input short circuit is 
shown in Figure 7. 

Figure 7 

– Plot of PI2002 response time to reverse current detection 

Summary of Contents for PI2002-EVAL1

Page 1: ...an be completed under a variety of system level fault conditions to check for response time to faults This document provides basic instructions for initial start up and configuration of the evaluation board Further information on the functionality of the PI2002 can be found in the PI2002 product data sheet PI2002 EVAL1 Cool ORing Series PI2002 EVAL1 Active ORing With Load Disconnect Evaluation Boa...

Page 2: ...dentical Active ORing circuits with options and features that enable the user to fully explore the capabilities of the PI2002 universal Active ORing with Load Disconnect controller Figure 1 PI2002 EVAL1 Evaluation Board 1 8 x 1 8 Terminals Rating Vin1 Vin2 8 V 20 A Vaux1 Vaux2 R11 R19 10 Ω 0 3 V to 17 3 V 40 mA FT1 FT2 0 3 V to 17 3 V 10 mA Terminal Description Vin1 Power Source Input 1 or bus inp...

Page 3: ...ard schematic Item QTY Reference Designator Value Description Footprint Manufacturer 1 2 C1 C2 1 µF Capacitor MLCC X5R 0603 1 µF 16 V 2 1 C9 22 µF Capacitor MLCC X7R 1210 22 µF 25 V 3 4 C3 C4 C7 C8 Not installed 1206 4 2 C2 C3 18 nF Capacitor MLCC X5R 0603 18 nF 25 V 5 2 D1 D2 LED Super Red THIN 0603 Lite On Inc 6 6 FT1 FT2 Rtn1 Rtn2 Turret Test point TURRET 1528 Keystone Vaux1 Vaux2 Electronics 7...

Page 4: ...2002 EVAL1 User Guide Rev 1 0 Page 4 of 11 Reference Designator Value Functional Description C1 C5 1 µF VC Bypass Capacitor C9 22 µF Output Load Capacitor C3 C4 C7 C8 Not installed Snubber to reduce voltage ringing when the device turns off C2 C6 18 nF OCT off timer Capacitor D1 D2 LED To indicate a fault exist when it is on J5 J6 Jumper SCD to select for Gate high charge current or Gate low charg...

Page 5: ...e to UV and OV input current R1UV V UVTH IRUV 2 1 2 Set R1UV and R1OV value based on system allowable minimum current and 1 error IRUV 100 µA R2UV R1UV V UV 1 V UVTH Where V UVTH UV threshold voltage V UV UV voltage set 0 5 V typ IRUV R1UV current R2OV R1OV V OV 1 V OVTH Where V OVTH OV threshold voltage V OV OV voltage set 0 5 V typ IROV R1OV current PI2002 UV OV FT FT V_Logic GND R2UV R1UV R2OV ...

Page 6: ...ower Supply Vaux 5 1 The PI2002 Controller has a separate input VC that provides power to the control circuitry and the gate driver An internal voltage regulator VC clamps the VC voltage to 15 5 V typically 5 2 Connect independent power source to Vaux inputs of PI2002 EVAL1 Evaluation Board to supply power to the VC input The Vaux voltage should be 5V higher than Vin redundant power source output ...

Page 7: ... turned off 6 15 Increase PS1 output to 3 3 V D1 should turn off and output voltage is 3 3V Then increase PS1 output to 4 V D1 should turn on indicating an over voltage fault condition and output voltage should go to 0 V indicating that the MOSFETs are turned off 6 16 Verify that Vin2 is at 0 V This verifies that the PI2002 U2 MOSFETs are off 6 17 D2 should be on This is due to a reverse voltage f...

Page 8: ...Gnd or simply by connecting Vout to Gnd Monitor the voltage across the MOSFETs V D1 V D2 with differential probe if available Then measure the response time between when V D1 V D2 reaches the forward overcurrent threshold 114 mV and when the MOSFETs are disconnected or turned off An example for PI2002 response time to an output short circuit is shown in Figure 6 Figure 6 Plot of PI2002 response ti...

Page 9: ...luation board output through the ORing MOSFETs The reverse current in the MOSFET may reach over 60 A in some conditions before the MOSFETs are turned off Such high current conditions will store high energy even in a small parasitic element and can be represented as Li2 A 1 nH parasitic inductance with 60 A reverse current will generate 1 8 µJ When the MOSFETs are turned off the stored energy will ...

Page 10: ...0 1 000 1 400 1 600 1 100 0 300 0 000 0 150 1 450 1 600 1 000 Vout Gnd Gnd Gnd Cool ORing rA 4 2007 PI2002 EVAL1 Vaux2 C1 C2 D1 D2 FT1 FT2 IC1 IC2 Vin1 Vin2 J1 J2 J3 Q1 Q4 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 SL1 SL2 Vaux1 Q2 Q3 Mechancial Drawing Figure 8a PI2002 EVAL1 layout top layer Scale 2 0 1 Figure 8b PI2002 EVAL1 layout mid layer 2 Scale 2 0 1 ...

Page 11: ...s granted by implication or otherwise under any patent or patent rights of Vicor Vicor components are not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death All sales are subject to Vicor s Terms and Conditions of Sale which are available upon request Specifications are subject to change without notice Vicor Corporation...

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