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M360 Firebox Installation Instructions 

February 2015 

Dear Customer,

 

Thank you for having chosen one of our products, which is the result of years of experience and continuous research aimed at making a superior 
product in terms of safety, reliability and performance.

 

This booklet contains information and advice for safe and efficient use of your product

 

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IMPORTANT INFORMATION

 

This instruction booklet has been prepared by the manufacturer and is an integral part 

of the product. In the event of sale or relocation of the product make sure this booklet 

accompanies it, since the information contained in it is intended for the purchaser and 

for anyone involved in the installation, use and maintenance of the product. 

Read  the  instructions and  the  technical  information  contained  in  this  booklet  carefully 

before proceeding with installation, use or any repairs. 

The observance of the instructions and technical information in this instruction booklet 

guarantees the safety of persons and property; it also ensures more efficient operation 

and an increased lifespan. 

The  factory  cannot be held  responsible  for  damage or  injury  due  to  failure  to comply 

with the instructions for installation, use and maintenance given in this booklet, or due 

to unauthorised alterations or to the use of other than original spare parts. 

Appliance  installation  and  use  must  conform  with  the  manufacturer's  instructions  as 

well as with European and national legislation and local regulations. 

Installation,  electrical  connection,  checks,  maintenance  and  repairs  are  operations 

which  must  be  carried  out  exclusively  by  qualified  and  authorised  personal  with    

specialised knowledge of the product. 

The wall against which the product is to be placed must not be of wood or any other 

flammable  material.  For  correct  installation  it  is  also  important  to  comply  with  the   

section entitled

 "MINIMUM SAFETY DISTANCES".

 

Before  installing  the  product  read all  instruction booklets  relevant  to  the  cladding,  the 

ventilation kit and any other accessory. 

Check that the floor where the product is to be installed is perfectly level. 

When handling the steel parts of the cladding it is advisable to use clean cotton gloves 

to avoid leaving fingerprints that are difficult to remove at first time of cleaning. 

The stove must be assembled by at least two persons. 

Connect the pellet stove to the electricity supply only after it has been connected by an 

expert to the flue way. 

The plug at the end of the power cable must be easily accessible after installation. 

Never use liquid fuels to light the pellet stove or to relight the embers. 

Ensure that the area where the stove is installed is properly ventilated while the stove 

is lit. 

In  the  event  of  malfunctioning  the  fuel  supply  will  be  stopped.  Restart  the  stove  only 

after having eliminated the cause of the malfunction. 

Stop using the product in the event of fault or malfunctioning. 

Stove  operation  can  result  in  surfaces,  handles,  flue  pipe  and  glass  becoming      

extremely  hot.  When  the  appliance  is  in  operation,  only  touch  these  parts  if  wearing 

protective clothing otherwise use suitable tools. 

Because of the build-up of heat on the glass, take care that those who are unfamiliar 

with appliance operation do not linger near the stove. 

This appliance must not be used by persons (including children) with reduced physical, 

sensory  or  mental  capacities,  or  lack  of  experience  or  knowledge  unless  they  are 

supervised or instructed on use of the appliance by the person who is responsible for 

its safety. 

Creaking may be heard while the appliance is in operation or cooling down. This is not 

to  be  considered  a  defect,  but  is  a  consequence  of  thermal  expansion  of  the          

component materials. 

The product you have purchased may different slightly from the one illustrated in this 

booklet since the pictures are only given as an indication and not an exact portrayal. 

In the event of difficulties or if you are unable to understand the instruction booklet, 

contact your local dealer.

 

Do not place objects which are not heat-resistant on top of the appliance or within 

the recommended minimum safety area. Do not open the door while the appliance 

is in operation or operate the appliance when the glass is broken.

 

See the guarantee certificate enclosed with the product for the terms, limitations and exclusions. 

In line with its policy of constant product improvement and renewal, the manufacturer may make changes without notice. 

This document is the property of Gruppo Piazzetta S.p.A.; no part of it may be disclosed to third parties without the written permission of 

Gruppo Piazzetta S.p.A. All rights reserved by Gruppo Piazzetta S.p.A.

 

REFERENCE STANDARDS

 

UNI EN 832  ..............................................................   Thermal performance of buildings - Calculation of energy use for heating 

UNI EN 13229  ..........................................................   Inset appliances including open fires fired by solid fuels - Requirements and test methods 

UNI 10683:2005 ........................................................   Heating appliances fired by wood or other solid biofuels - Installation requirements 

UNI EN 13384  ..........................................................   Chimneys - Thermal and fluid dynamic calculation methods 

UNI 7129  ..................................................................   Gas plants for domestic use fed by network distribution 

UNI 10847  ................................................................   Chimneys for generators feeded with liquid and solid flues - Maintenance and inspection 

UNI EN 1856-1  .........................................................   Chimneys - Requirements for metal chimneys - Part 1: System chimney products 

UNI EN 1856-2  .........................................................   Chimneys - Requirements for metal chimneys - Part 2: Metal liners and connecting flue pipes 

UNI EN 1443 .............................................................   Chimneys - General requirements 

DIN 18 895  ...............................................................   Fireplaces 

DIN 51731 class of measurement HP2  .....................   Fuels 

Summary of Contents for M 360

Page 1: ...nstructions February 2015 M 360 Firebox INSTRUCTION FOR INSTALLATION USE AND MAINTENANCE Robeys Ltd Riverside Goods Road Belper Derbyshire England DE56 1UU Tel 01773 820940 Fax 01773 820477 Email info robeys co uk www robeys co uk ...

Page 2: ...2 M360 Firebox Installation Instructions February 2015 ...

Page 3: ...is installed is properly ventilated while the stove is lit In the event of malfunctioning the fuel supply will be stopped Restart the stove only after having eliminated the cause of the malfunction Stop using the product in the event of fault or malfunctioning Stove operation can result in surfaces handles flue pipe and glass becoming extremely hot When the appliance is in operation only touch the...

Page 4: ...lectricity supply 24 5 2 Flue installation 24 5 3 Hood installation 27 5 4 Positioning the appliance 27 5 5 Positioning the edging trim 30 6 0 USE 31 6 1 Fuel 31 6 2 Smoke damper regulation 32 6 3 Preset combustion air 32 6 4 Lighting for the first time 32 6 5 Lighting 33 6 6 Opening the glass operating mode 33 6 7 Operation under adverse weather conditions 33 6 8 Overheating and extinguishing 33 ...

Page 5: ...ity Byelaws and other specifications or regulations as they affect the installation of the stove It should be noted that the Building Regulations requirements may be met by adopting the relevant recommendations given in British Standards BS 8303 BS EN 15287 1 2007 as an alternative means to achieve an equivalent level of performance to that obtained following the guidance given in Approved Documen...

Page 6: ... be taken if required seeking expert advice if necessary If it is found necessary to line the chimney then a flue liner suitable for solid fuel must be used in accordance with Building Regulations Approved Document J Any existing chimney must be clear of obstruction and have been swept clean immediately before installation of the stove If the stove is fitted in place of an open fire then the chimn...

Page 7: ...installed to provide combustion air The provision of air supply to the stove must be in accordance with current Building Regulations Approved Document J An opening window is not appropriate for this purpose Connection to chimney Stoves may have a choice of either a rear or top flue gas connector that allows connection to either a masonry chimney or a prefabricated factory made insulated metal chim...

Page 8: ...er the installer should have shown you how to operate the stove correctly CO Alarm Your installer should have fitted a CO alarm in the same room as the appliance If the alarm sounds unexpectedly follow the instructions given under Warning Note above Use of fireguard When using the stove in situations where children aged and or infirm persons are present a fireguard must be used to prevent accident...

Page 9: ...ney fire to go out If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately Do not relight the stove until the chimney and flue ways have been cleaned and examined by a professional Permanent air vent The stove requires a permanent and adequate air supply in order for it to operate safely and efficiently In accordance with current Buildi...

Page 10: ...iven in the paragraph MINIMUM SAFETY DISTANCES and to all the indications below CHIMNEY POT FLUE WAY CHECK FLOOR FOR LOAD BEARING CAPACITY CONNECTION TO FLUE DOUBLE POLE SWITCH AND EMERGENCY SWITCH IN FLOOR CABLE DISTRIBUTION MAX ALLOWED DISTANCE 5 METRES INTERNAL AIR INTAKE UNDER FLOOR DUCTING FRESH AIR INTAKE HOOD SUSPENDED FROM CEILING MINIMUM SAFETY DISTANCES TO COMBUSTIBLE SURFACES FIG 1 ...

Page 11: ...y an air gap or suitable insulating material Fig 3 be of uniform internal section preferably round Square or rectangular sections must have rounded corners with a radius of at least 20 mm and a maximum ratio between the sides of 1 5 Fig 3 4 5 the walls must be smooth if possible and without narrowing bends must be regular and without discontinuity Fig 6 It is forbidden to make fixed or mobile aper...

Page 12: ... matter into the flue and to ensure that in the event of winds from all directions and angle discharge of the combustion products is assured chimney stack with down draught cowl Recommended distances for correct chimney operation To ensure trouble free operation of the chimney and allow correct dilution of the products of combustion in the air the chimney stack must be installed at the distances g...

Page 13: ...e It can not be in a vacuum in relation to the outside environment due to the effect of contrary draught caused by the presence in the room where the fireplace is installed of another appliance or an extractor device Do not use two stoves a fireplace and a stove a fireplace and a wood fired cooking range etc in the same environment since the draught of one could affect the draught of the other Dev...

Page 14: ...cific weight of at least 245 kg m3 with limit working temperature of at least 1000 C Thermal conductivity X 400 C 0 1 W mK Thickness as shown in the figures in the paragraph MINIMUM SAFETY DISTANCES If the insulating material is not lining the walls it must be fixed all over the surface of the walls with anchorage points every 30 cm Material coded AGI Q132 or DIN 18895 is allowed for heat insulati...

Page 15: ... surface and a clean cut linear front to the firebox offer an unparalleled view of the fire The combustion air is self regulating and ensures that the glass remains clean all the way round The simple controls for opening and closing the electrically operated glass panels ensure that this quality product is reliable and easy to use in all safety No Description Qty Aluker grate 4 Ash drawer 1 Grate ...

Page 16: ...ystem closure Primary and secondary air control calibrated Smoke damper adjustable Smoke outlet top Heating natural convection 2 4 PRODUCT IDENTIFICATION DATA Every product is identified by a rating plate showing the model and the performance of the appliance as well as a plate giving the serial number One rating identification plate is located on the bottom shield under the ash drawer Fig 16 and ...

Page 17: ...S OF INSTALLATION Fresh air intake recommended minimum section cm2 300 Combustion air flow rate with open intake m3 h Convective air inlet outlet recommended minimum section cm2 300 400 Maximum power rating W 60 Electrical power supply stand by W 5 Electrical power supply V 230 Frequency Hz 50 These data are obtained using beech wood with moisture content below 20 and with intervals between stokin...

Page 18: ...18 M360 Firebox Installation Instructions February 2015 2 6 DIMENSIONS Non Combustible Ceiling e g concrete ...

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Page 20: ...20 M360 Firebox Installation Instructions February 2015 2 7 WIRING DIAGRAM ...

Page 21: ...21 M360 Firebox Installation Instructions February 2015 PCB INTERNAL CONNECTIONS CMF CMF ...

Page 22: ...an be used for installing the M360 The examples are given purely as an indication solely for the purpose of identifying the type of ceiling roof with which the relative flue pipe should be associated Every self supporting pipe will be sized as required except for solution number 1 standard solution Ceiling roof height is given as the height H measured along the axis of the hole in line with the ce...

Page 23: ...re are no persons or things within the area Carefully read all the information contained in the section GENERAL RULES before installing the fireplace Unpack the fireplace Remove the supplied accessories from the firebox as well as the packaging elements used to wedge parts during transportation After having removed the packaging from the appliance remove the grid B the ash box C and lastly the Alu...

Page 24: ...efore it reaches the end stop because the relative sensors are not active and the guide system could be damaged see REPLACING THE CONTROL UNIT ASSEMBLY Under normal conditions it is essential to keep the emergency circuit on wires F7 white and F8 blue closed see WIRING DIAGRAM Even if the key operated switch is not installed it is essential that the relative cables as laid as far as the control pa...

Page 25: ...ts of the split ring collar C are joined together using the screws and washers provided in the kit Fig 27 The screws should not be fully tightened but just enough to support the pipe temporarily Check that the end pipe flange is exactly 224 cm from the ground Check that the flange is level and perfectly vertical using a precision spirit level Fig 28 Fasten the whole collar assembly using the screw...

Page 26: ...plit ring collar If this is the case ask the customer to have suitable building work carried out that has been adequately designed and approved by qualified professionals Drill holes Ø5mm in line with the 4 holes marked on the upper split ring collar The split ring collar and the pipe should be drilled together Fully tighten the 4 self tapping screws M6 G provided in the kit Fig 32 The above steps...

Page 27: ... procedure so as not to damage the enamel of the hood or the pipe Fig 33 The hood is fixed using the six screws TSPEI M5x16 C provided in the kit taking great care in fully tightening them Fig 34 5 4 POSITIONING THE APPLIANCE Raise the base A towards the hood B only using the indicated lifting eyebolts to lift it Fig 35 The product must be lifted using the indicated eyebolts Do not hold the produc...

Page 28: ...lightly The best height from the ground of the base with fully screwed on feet will be 60 cm Avoid except in particular cases raising it too much from the ground The height of the grate from the ground must not be more than 61 cm After having positioned the appliance remove the locating template E and the fastened self tapping screws H Fig 39 Install the smoke baffle plate I inside the hood B by i...

Page 29: ...the distances are equal If the base is centred in relation to the hood product operation and performance is at its best and the glass becomes less dirty Having checked that the base is centred in relation to the hood anchor the base to the floor using the brackets S and masonry plugs T if possible or spread some silicone under the brackets Fig 43 T he brackets must adhere to the floor with the app...

Page 30: ... inside of the edging trim D When the buttons B have been installed reconnect them to the cable end connector E Enter the maintenance mode see MAINTENANCE MODE and lower both glass panels Fit the edging trim D so that the buttons B straddle the line where the glass panels meet It should be remembered that the top of the edging trim must be at a height of 60 cm from the ground see DIMENSIONS Before...

Page 31: ...he summer June July since woods are cut down mostly in the autumn and you can therefore be sure that the timber has already been seasoned for approximately 1 year Firewood can be classified in two qualities good and mediocre or poor This classifica tion is according to the heat yield of the wood the longest flame time it provides its com position and density Good fuels Recommended timber comes fro...

Page 32: ...TIME Before lighting remove the supplied accessories see ACCESSORIES AND EQUIPMENT paragraph and flammable elements from the grate or from the ash tray pan If provided in the kit it is very important to remove the paint spray can which could explode There are two important stages when lighting the appliance for the first time the operating test and start up 1 Operating test Before carrying out the...

Page 33: ...imit switches is reached when normal speed is resumed CLOSING keep the button pressed down the glass starts to rise and automatically goes to the closed position which is confirmed by a double beep The upward movement of the glass may be stopped by releasing the button The glass will stop moving immediately and the direction of movement will be reversed emergency reversal In the operating mode it ...

Page 34: ... stack the fresh air intake the appliance hearth correct position of the plates the ash tray the grate and grid smoke baffle plates smoke dampers etc the ventilation system apertures air ducts grilles if installed Check that the automatic door closing system and the air dampers if installed are in proper working order Maintenance of all the above heating system must be carried out at least once a ...

Page 35: ...mpletely non toxic and is heat resistant up to 1400 C In spite of its considerable strength it is not recommended that you throw large pieces of wood forcefully against the bricks Aluker darkens when the fireplace is first lit but returns to its natural colour gradually as the bricks warm up Some advice for optimum use of Aluker bricks don t use water to put out the fire leave the bricks to cool b...

Page 36: ... the appliance may now be fully accessed When refitting the parts before tightening the fastening screws check that the grate base is centred in relation to the glass panels otherwise they could be scratched on the inside during movement 7 10 REPLACING THE GLASS Before replacing any damaged glass identify and remedy the cause of break age Enter maintenance mode see MAINTENANCE MODE Protect hands w...

Page 37: ...ed to the glass frame The new glass panel complete with gasket is fitted into place between the glass panel clamp G and the frame H Fig 51 Check that the fitted gaskets do not become separated or overlap each other The signs on the glass must be towards the top Rest the side edge of the glass panel on the internal rebate of the collar I checking that there is full contact in the points where the g...

Page 38: ...ect the Minifit connector see WIRING DIAGRAM from the receptacle coming out of the control unit B Fig 54 Disconnect the Molex 4 pin connector that is used for connecting the control buttons Use a screwdriver to remove the 4 screws C and washers D Fig 55 Take out the control unit B complete with support E and replace it with the new one Reconnect all the cables following the steps described above i...

Page 39: ...owever use the grease to excess should grease accumulate on the lower parts of the guide we recommend that all excess be removed The lubricant has properties of excellent adherence and viscosity high resistance to temperature and a very low capacity of mixing with dust or ash It is therefore recommended that you only use the lubricant we supply optional Other unsuitable lubricants could seriously ...

Page 40: ... Nor should you activate the ventilation system until the odorous gases have dispersed This problem can be dealt with by simply airing the room 7 14 REMOVING THE SMOKE BAFFLE PLATES The fireplace is fitted inside above the grate with a baffle plate which has the function of deflecting the route taken by the smoke thereby increasing the heat exchange surface area The baffle plate rests on the suppo...

Page 41: ...ance or use of other than original spare parts invalidates the warranty and relieves the manufacturer of all and any liability The manufacturer shall not be liable for any problems caused by lack of or inefficient maintenance or by failure to comply with the instructions in the product installation and operating guide This instruction booklet contains all the useful information for installation op...

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Page 48: ...ruary 2015 Product serial number to be quoted when requesting service from the Gruppo Piazzetta After Sales Service Centre ROBEYS LTD GOODS ROAD INDUSTRIAL ESTATE BELPER DERBYSHIRE DE56 1UU TEL 01773 820940 FAX 01773 820477 EMAIL INFO ROBEYS CO UK ...

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