PIAGGIO Vespa GTS 300 HPE 2019 Owner'S Manual Download Page 98

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06_02

Recommended products (06_02)

Piaggio Group recommends the use of products from its Castrol official partner
for the scheduled maintenance of its vehicles.

Only use lubricants and fluids which meet or exceed the performance characteristics
specified. This also applies when topping up only.

TABLE OF RECOMMENDED PRODUCTS

Product

Description

Specifications

Engine oil 5W -40

Synthetic-based lubricant for four-stroke
engines.

SAE 5W-40; JASO MA, MA2; API SL; ACEA
A3

Transmission oil 80W-90

Lubricant for gearboxes and transmissions.

SAE 80W-90 API GL-4

Anti-freeze liquid, ready to use, colour red

Ethylene glycol antifreeze liquid with organic
inhibition additives. Red, ready to use.

ASTM D 3306 - ASTM D 4656 - ASTM D 4985
- CUNA NC 956-16

Brake fluid DOT 4

Synthetic brake fluid.

SAE J 1703; FMVSS 116; ISO 4925; CUNA NC
956 DOT4

Water repellent spray grease

Water repellent pouring calcium spray grease. White, soap base spray grease with NLGI 2

Calcium complex; ISO-L-XBCIB2

6 Scheduled maintenance

Summary of Contents for Vespa GTS 300 HPE 2019

Page 1: ...ur vehicle It also describes features details and devices to assure you that you have made the right choice We believe that if you follow our suggestions you will soon get to know your new vehicle wel...

Page 2: ...checks that should be carried out on the vehicle at an Authorised PIAGGIO Dealer or Service Centre The booklet also contains instructions for simple repairs Any operations not specifically described i...

Page 3: ...ing the environment Vehicle intactness The incomplete or non observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The s...

Page 4: ...4...

Page 5: ...le 33 Rear top box opening 34 Bag clip 34 Identification 34 USE 37 Checks 38 Refuelling 38 Shock absorbers adjustment 41 Running in 42 Starting up the engine 42 Precautions 44 Difficult start up 44 St...

Page 6: ...7 Inactivity of the vehicle 78 Cleaning the vehicle 78 Troubleshooting 82 TECHNICAL DATA 85 Data 86 SPARE PARTS AND ACCESSORIES 91 Warnings 92 SCHEDULED MAINTENANCE 95 Scheduled servicing table 96 Rec...

Page 7: ...Vespa GTS 300 hpe Chap 01 Vehicle 7...

Page 8: ...Dashboard 01_01 01_01 8 1 Vehicle...

Page 9: ...ttle grip D ASR button E Engine stop switch F Starter button G MODE button H Ignition switch I Bag hook L Saddle release button M Horn button N Turn indicator control O Light switch P Rear brake lever...

Page 10: ...01_02 A Speedometer 10 1 Vehicle...

Page 11: ...t 01_03 Clock 01_03 01_04 01_05 The digital display shows the current time when the ignition switch is turned to ON Press the MODE button to cycle through the modes and select total odometer mode N B...

Page 12: ...utton to enter minutes set ting mode The values flash to confirm that the setting mode is active Each time the MODE button is pressed briefly increases the minutes value by one After setting the minut...

Page 13: ...cator modes Total Odometer TOTAL Trip odometer A TRIP A Trip odometer B TRIP B To reset the trip odometers select TRIP A or TRIP B then press and hold the MODE button Press and hold the MODE button wh...

Page 14: ...PROCEDURE IS ONLY PERMITTED AT A VE HICLE SPEED OF 0 KM H 01_08 MODE button 01_08 Press the MODE button briefly and release to cycle through the following display functions Total Odometer TOTAL Trip o...

Page 15: ...led key locked in barrel mechanical antitheft device disabled Saddle opening and case opening possible CLOSE 3 Starting disabled key removable from barrel mechanical antitheft device disabled Saddle o...

Page 16: ...TURN THE KEY TO LOCK OR OFF WHILE RIDING 01_12 Switch direction indicators 01_12 Move the switch A towards the left to indicate a left turn move the switch A towards the right to indicate a right turn...

Page 17: ...ght selector switch A is turned to 0 Turning the switch to 1 turns on the high beam headlamp CAUTION DO NOT REST OR TRANSPORT OBJECTS AND OR CLOTHING ON TOP OF THE FRONT LIGHT ASSEMBLY WITH THE LIGHT...

Page 18: ...ting the engine section 01_16 Engine stop button 01_16 With the emergency stop switch A in position 1 RUN it is possible to start the engine if the emergency stop switch A is in position 0 OFF it is n...

Page 19: ...reduce speed and go to an Authorised Service Centre for the appropriate checks The safety provided by the ABS does not in any case justify risky manoeuvres The stopping distance may be greater compare...

Page 20: ...NOT ACTIVE System ASR 01_20 01_21 ASR SYSTEM The ASR system is a driving aid that assists the driver in acceleration manoeuvres particularly on low grip surfaces or under conditions that can cause sud...

Page 21: ...tor icon ASR ICON FLASHING MODE Frequency of 5 flashes per second 5Hz with vehicle running The system is func tioning correctly and is active poor grip conditions engine power limiting in effect ride...

Page 22: ...activate the system as soon as possible If the system was NOT deactivated voluntarily this indicates a failure of the ASR system in this case you must contact an Authorised Service Centre for the diag...

Page 23: ...TE FOR PROPER MANAGEMENT OF POWER BOTH ON STRAIGHT STRETCHES AND IN TURNS THEREFORE IT IS RECOMMENDED TO ALWAYS USE THE VEHICLE WITH THE UTMOST CARE AND IN ACCORDANCE WITH THE REGULATIONS IN FORCE CAU...

Page 24: ...PERSISTS CONTACT AN AUTHORISED SERVICE CENTRE CAUTION IN THE EVENT OF MALFUNCTION OF THE BATTERY THE ABS ASR SYSTEM TURNS OFF ASR SYSTEM CALIBRATION PROCEDURE In order to maintain the efficiency of th...

Page 25: ...the procedure is complete it is necessary to turn the ignition switch to OFF and wait at least 30 seconds for the next key ON 9 In case of failure to complete the procedure within 2 minutes the ASR s...

Page 26: ...recommended that you use it only in exceptional circumstances The blue key B single copy supplied is used for normal operations and for start up WARNING THE LOSS OF THE BROWN KEY PREVENTS LATER REPAIR...

Page 27: ...d turn the key first to OFF and then to ON if the lock cannot be disabled try with the other key supplied brown If the engine still cannot be started an Authorised Piaggio Service Centre with the elec...

Page 28: ...nsert the MASTER key and turn it to the ON position Leave the key in this position for 1 to 3 seconds then return it to the CLOSE position and remove the key INTERMEDIATE PHASE After having removed th...

Page 29: ...emote control to open the saddle and for the recog nition of the vehicle itself This remote control is supplied together with the keys and it has been programmed to control the opening device control...

Page 30: ...ogram the new radio commands do the following 1 disconnect the battery of the vehicle 2 reconnect the battery of the vehicle 3 within 5 seconds of reconnecting the battery simultaneously press buttons...

Page 31: ...S AFTER THE LAST RECEIPT TO RESTORE FUNCTIONS SIMPLY PRESS THE ACTIVATION BUTTON ON THE RE MOTE CONTROL FOR ABOUT 3 SECONDS AS DESCRIBED ABOVE 01_27 USB socket 01_27 On vehicles with this feature a US...

Page 32: ...28 The vehicle is equipped with a remote control to open the saddle and for the recog nition of the vehicle itself By pressing the buttons 1 or 2 of the remote control for about 3 seconds the Bike Fin...

Page 33: ...itting quick optical signals through the turn indicator 01_29 01_30 Opening the saddle 01_29 01_30 With the key set to OFF or ON or with engine on it is possible to electrically open the saddle by pre...

Page 34: ...ook B mounted on the leg shield back plate pull it slightly towards the back of the vehicle Identification 01_33 01_34 01_35 Identification registration numbers are made up of a prefix and a number st...

Page 35: ...ATION NUM BERS CAN LEAD TO SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE ETC 01_33 Frame number The chassis number A is stamped near the fuel tank To read it proceed as follows lift the saddle 01_...

Page 36: ...01_35 Engine number The engine number B is stamped near the rear left shock absorber lower support 36 1 Vehicle...

Page 37: ...Vespa GTS 300 hpe Chap 02 Use 37...

Page 38: ...y inflated 4 The correct functioning of side lights headlamp turn indicators stop light and li cense plate light 5 The operation of the front and rear brakes 6 The oil level in the gearcase 7 The engi...

Page 39: ...anol The label on each pump dispenser shows only one value if for example it shows E5 it means that the petrol supplied is unleaded with 5 ethanol The label on the vehicle can instead show several val...

Page 40: ...UEL FUMES DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR ANY PLASTIC PARTS CAUTION PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK CAUTION USING OILS OTHER THAN THOSE RECOMMENDED CAN SHO...

Page 41: ...ition 2 medium pre loading rider only Position 3 medium pre loading rider and passenger Position 4 maximum pre loading rider passenger and luggage 02_06 Spring pre loading increases by turning the rin...

Page 42: ...UNTIL REACH ING THE MAXIMUM PERFORMANCE 02_07 Starting up the engine 02_07 02_08 The vehicle is equipped with a system connected to the side stand which inhibits en gine starting when the side stand...

Page 43: ...s the starter button D the engine management warning lamp will switch off WARNING FOR SAFETY REASONS ENGINE STARTING IS INHIBITED IF THE SIDE STAND IS EXTENDED WARNING THE AUTOMATIC TRANSMISSION MAKES...

Page 44: ...ED OVER REVVING THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE EN GINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD WARNING AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED DO NOT STOP THE ENGINE IMMEDI...

Page 45: ...e stop switch B to 0 CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH ALWAYS TAKE CARE WHEN PARKING THE VEHICLE THAT THE SI LENCER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATER...

Page 46: ...AN BE REACHED IN THE CATA LYTIC CONVERTER WHEN PARKING THE VEHICLE PAY ATTENTION TO THE MUFFLER TO AVOID SERIOUS BURNS OR FIRE THE MUFFLER SHOULD NEV ER COME INTO CONTACT WITH FLAMMABLE MATERIALS 02_1...

Page 47: ...designed to provide the best performance possible acceleration and fuel consumption whether on the flat or travelling uphill If you stop on while travelling uphill traffic lights traffic tailback etc...

Page 48: ...a good familiarity of the vehicle itself ALWAYS RIDE WITHIN YOUR LIMITS 1 Before riding off remember to put the helmet on and fasten it correctly 2 Slow down and drive carefully over bumpy roads 3 Re...

Page 49: ...h the consequent premature wear of the brake pads 8 Any modification that changes the vehicle s performance such as tampering with original structural parts is strictly forbidden by law and renders th...

Page 50: ...50 2 Use...

Page 51: ...Vespa GTS 300 hpe Chap 03 Maintenance 51...

Page 52: ...event any problems we recommend checking oil level more frequently than indicated in the Scheduled Maintenance table or before setting off on long journeys The vehicle is however equipped with an oil...

Page 53: ...pressure 03_04 The vehicle is equipped with a warning light that comes on when the key is turned to ON This warning light will turn off when the engine comes on If the light comes on while braking at...

Page 54: ...HE MOVING PARTS AND CAN CAUSE IRREPARABLE DAMAGE TOPPING UP THE ENGINE WITH AN EXCESSIVE AMOUNT OF OIL MAY CAUSE MALFUNCTION AND OR A DROP IN PERFORMANCE OF THE VEHICLE USING OILS OTHER THAN THOSE REC...

Page 55: ...D 03_06 LEVEL CHECK To check the hub oil level proceed as follows rest the vehicle on its centre stand on level ground unscrew and remove the oil dipstick A wipe it clean with a clean cloth and then f...

Page 56: ...le and contact an Author ised Service Centre CAUTION USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT FOR OIL REPLACEMENT CONTACT ANY AUTHORISED SERVICE CENTRE AS THEY ARE EQUIPPED TO DISPOSE O...

Page 57: ...e tyres do not show signs of splitting at the sides or irregular tread wear if this occurs go to an authorised workshop or at least to a workshop equipped to replace tyres CAUTION TYRE PRESSURE SHOULD...

Page 58: ...ION PROCEDURE OF THE SYSTEM MUST BE PERFORMED ACCORDING TO THE INDICATIONS IN THE SPECIFIC CHAPTER TYRES Front tire 120 70 12 51P Tubeless Rear tire Tubeless 130 70 12 62P TYRE INFLATION PRESSURE Fron...

Page 59: ...V cable Undo the spark plug using the specific spark plug spanner When reassembling insert the spark plug at the proper inclination hand tightening it until snug Use the key only for locking Fit the c...

Page 60: ...re 03_13 Cooling fluid level 03_13 03_14 03_15 03_16 The cooling of the engine operates by forced circulation of liquid The cooling circuit contains a coolant made up of a mixture of 50 purified water...

Page 61: ...ph 2 Check the fluid level that should always be between the MIN and MAX level B on the tank 4 If necessary perform the top up with the engine cold in the case that you find the liquid is too close to...

Page 62: ...id reservoirs are both positioned on the handlebar Proceed as follows Rest the vehicle on its centre stand with the handlebars perfectly horizontal Check the fluid level through the sight glass A A ce...

Page 63: ...E THE ENGINE IS RUNNING CAUTION UPON CONNECTING THE BATTERY TERMINALS AVOID CONTACT WITH THE METAL BODY WARNING DO NOT TRY TO REMOVE THE BATTERY SEAL THE ELECTROLYTE IN THE BATTERY CONTAINS SULPHURIC...

Page 64: ...scharging and may be due to residual absorption by vehicle components with constant power consumption The deterioration of the battery s performance is also the result of environmental conditions and...

Page 65: ...M THIS SERVICE AT AN AU THORISED SERVICE CENTRE WHEN REFITTING THE BATTERY MAKE SURE THE LEADS ARE CORRECTLY CONNECTED TO THE TERMINALS WARNING UNDER NO CIRCUMSTANCES MAY YOU DISCONNECT THE BATTERY LE...

Page 66: ...partment to the left 03_23 3 one fuse C located under the seat accessible by extracting the helmet compart ment The tables show the position and characteristics of the fuses on the vehicle CAUTION BEF...

Page 67: ...ICAL SYSTEM PERFORMED INCORRECTLY OR WITHOUT STRICT ATTENTION TO THE TECHNICAL SPEC IFICATIONS OF THE SYSTEM CAN CAUSE MALFUNCTIONING AND RISK OF FIRE 03_24 Fuse A FUSE A Fuse no 1 Capacity 30 A Prote...

Page 68: ...ics socket Fuse no 3 Capacity 7 5 A Protected circuits key power supply horn taillight USB port lights relay flasher control device accessory set up bike finder Fuse no 4 Capacity 7 5 A Protected circ...

Page 69: ...d circuits battery power supply electric fan relay contacts 5A fuse instrument panel lights relay accessory set up bike finder Key powered Saddle opening actuator Fuse no 7 Capacity 10A Protected circ...

Page 70: ...d diagnostics socket 03_27 Lamps 03_27 In this section are listed the bulb types for the vehicle fitting BULBS High beam low beam bulb Type LED Quantity 2 Front side light bulb Type LED Quantity 2 Fro...

Page 71: ...mend contacting an Authorised Service Centre for replacement N B IF MISTING IS NOTICED ON THE INSIDE OF THE TAIL LIGHT CHECK THAT IT DISAPPEARS AFTER SOME MINUTES OF IGNITION OF THE TAIL LIGHT IT IS A...

Page 72: ...m away from a half lit white screen ensure that the longitudinal axis of the vehicle is perpendicular to the screen 2 Turn on the headlight and check that the boundary of the light beam projected onto...

Page 73: ...end contacting an Authorised Service Centre for replacement 03_32 Rear optical unit 03_32 Both the parking light bulbs A and the brake lights B are LED type In the event of malfunction we recommend co...

Page 74: ...a bayonet coupling to remove them press gently and twist anticlock wise about 30 To refit follow the same steps but in reverse order 03_34 Number plate light 03_34 The licence plate lights are LED li...

Page 75: ...er protection unscrew the lock nut A slightly to unlock the stem unscrew the stem b to remove it CAUTION DO NOT ADJUST THE MIRRORS WHILE DRIVING THIS COULD CAUSE YOU TO LOOSE CONTROL OF THE VEHICLE CA...

Page 76: ...3 OF THE BRAKE LEVER STROKE CAUTION HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THE CHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE HOWEVER IN THE EVENT OF NOISES COMING FROM THE FRONT...

Page 77: ...puncture you can make an emergency repair using an inflation canister For permanent repairs contact an Authorised Serv ice Centre or Dealer Replacing a tyre means removing the wheel For these operatio...

Page 78: ...rame on two wooden blocks 4 As far as regards the battery follow the instructions in paragraph Battery Cleaning the vehicle 03_41 03_42 Use a low pressure jet of water to soften the caked dirt and mud...

Page 79: ...TE WATER THE VEHICLE MUST BE WASHED AT A WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM CAUTION DO NOT USE A HIGH PRESSURE WATER JET MACHINE TO CLEAN THE EN GINE AND OR VEHICLE HOWEVER...

Page 80: ...THEIR MECHANICAL PROPERTIES US ING SILICONE BASED WAX CAN DAMAGE THE PAINTED SURFACES DE PENDING ON THE VEHICLE COLOUR SATIN COLOURS FOR FURTHER INFORMATION ON THIS MATTER CONTACT AN AUTHORISED SERVI...

Page 81: ...TRONGLY RECOMMENDED TO MANUALLY WASH WITH SPONGE AND NEUTRAL SHAMPOO AVOIDING EXCESSIVE RUBBING THAT COULD AFFECT THE HAZE DEGREE OF THE PAINTING DO NOT USE ABRASIVE CLEANERS FAILURE TO FOLLOW THE ABO...

Page 82: ...S Troubleshooting STARTING FAILURE Emergency switch in OFF Set the switch back to ON Fuse blown Replace the damaged fuse and have the vehicle checked at an Authorised Service Centre IGNITION PROBLEMS...

Page 83: ...Cylinder head loose piston gas rings worn Contact an Authorised Service Centre Valve stuck Contact an Authorised Service Centre HIGH FUEL CONSUMPTION AND BAD PERFORMANCE Air filter blocked or dirty Co...

Page 84: ...il leak end buffers damaged shock absorbers badly regulated in the pre loading stage Contact an Authorised Service Centre AUTOMATIC TRANSMISSION PROBLEMS CVT rollers and or drive belt damaged Contact...

Page 85: ...Vespa GTS 300 hpe Chap 04 Technical data 85...

Page 86: ...Data 04_01 04_01 86 4 Technical data...

Page 87: ...220 mm hydraulically operated disc brake controlled from RH handlebar lever braking assisted by ABS system Rear brake 220 mm hydraulically operated disc brake controlled from LH handlebar lever brakin...

Page 88: ...lve clearance cold engine Intake 0 10 mm Exhaust 0 15 mm Maximum power 17 5 kW at 8250 rpm Maximum torque 26 0 Nm at 5250 rpm Transmission CVT expandable pulley variator with torque server V belt self...

Page 89: ...ontrol unit Spark plug NGK MR7BI 8 Power supply Electronic injection with 32 mm throttle body and electric fuel pump Fuel Unleaded gasoline E10 95 R O N Exhaust silencer Absorption type exhaust silenc...

Page 90: ...m 1 Mile mi 1 609 Kilometre km 1 US Gallon US gal 3 785 Litre l 1 Pound lb 0 454 Kilogramme kg 1 Cubic inch in 16 4 Cubic centimetres cm 1 Foot pound lb ft 1 356 Newton metre Nm 1 Miles per hour mi h...

Page 91: ...Vespa GTS 300 hpe Chap 05 Spare parts and accessories 91...

Page 92: ...RANTEE AS THOSE INITIALLY FITTED ON THE VEHICLE IT SHOULD BE REMEMBERED THAT USING NON ORIGINAL SPARE PARTS CAUSES YOUR WARRANTY RIGHTS TO EXPIRE WARNING PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES TH...

Page 93: ...LY GOOD CON DITION OR WHENEVER WEATHER CONDITIONS DEMAND IT SPEED SHOULD BE FURTHER REDUCED WARNING BE EXTREMELY CAREFUL WHEN INSTALLING AND REMOVING THE MECHAN ICAL ANTI THEFT DEVICE ON THE VEHICLE U...

Page 94: ...94 5 Spare parts and accessories...

Page 95: ...Vespa GTS 300 hpe Chap 06 Scheduled maintenance 95...

Page 96: ...ely It is necessary to have your vehicle serviced to the prescribed intervals of time even if you have not reached the predicted mileage Services must be performed punctually at the correct intervals...

Page 97: ...I I I I I I R Brake Fluid I I I I I I I I R Engine oil R R R R R R R R R Hub oil R I R I R I R I I Headlight direction adjustment I I I I I I Brake pads I I I I I I I I Sliding shoes CVT rollers R R...

Page 98: ...bricant for four stroke engines SAE 5W 40 JASO MA MA2 API SL ACEA A3 Transmission oil 80W 90 Lubricant for gearboxes and transmissions SAE 80W 90 API GL 4 Anti freeze liquid ready to use colour red Et...

Page 99: ...Vespa GTS 300 hpe Chap 07 Special fittings 99...

Page 100: ...rs 2 as shown in the photo During use of the vehicle without a load on the rear luggage carriers it is recommen ded to position the retainer hook A as shown in photo WARNING Maximum admissible load 6...

Page 101: ...101 7 Special fittings...

Page 102: ...102 7 Special fittings...

Page 103: ...ntification 34 Immobilizer 25 26 28 Instrument panel 9 K Keys 26 L Light switch 17 Luggage rack 100 M Maintenance 51 95 Mirrors 75 P Puncture 77 R Recommended products 98 Refuelling 38 S Saddle 29 32...

Page 104: ...nts parts or accessory supplies which it deems necessary to improve the product or which are required for manufacturing or commercial reasons Not all the versions shown in this publication are availab...

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PIAGGIO Vespa GTS 300 HPE 2019, Owner'S Manual

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