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PIAGGIO MSS X10 500ie Executive Service Station Manual Download Page 106

1.

 Sostituire la centralina regolazione ammortizzatore.

2.

 Sostituire ammortizzatore completo di sistema regolazione precarico.

CODICE ERRORE: C1001 -

 Motore elettrico

Causa errore:

 Battuta meccanica inaspettata

Procedure di controllo:

1.

 Effettuare procedura azzeramento sistema di regolazione precarico ammortizzatore.

Soluzioni (se procedura di controllo da esito negativo):

1.

 Sostituire ammortizzatore completo di sistema regolazione precarico.

CODICE ERRORE: C1002 -

 Encoder

Causa errore:

 Segnale assente

Procedure di controllo:

1.

 Verificare continuità tra pin 2 connettore centralina regolazione ammortizzatore e pin 5 connettore

dipositivo regolatore ammortizzatore.

2.

 Verificare continuità tra pin 12 connettore centralina regolatore ammortizzatore e pin 4 connettore

dispositivo regolatore ammortizzatore.

3.

 Verificare continuità tra pin 3 connettore dispositivo regolatore ammortizzatore e massa.

Soluzioni (se procedura di controllo da esito negativo):

1. - 2. - 3.

 Sostituire cablaggio.

CODICE ERRORE: C1003 -

 Motore elettrico

Causa errore:

 Segnale assente

Procedure di controllo:

1.

 Verificare continuità tra pin 1 connettore dispositivo regolatore ammortizzatore e pin 8 connettore

centralina regolatore ammortizzatore.

2.

 Verificare continuità tra pin 2 connettore dispositivo regolatore ammortizzatore e pin 7 connettore

centralina regolatore ammortizzatore.

Soluzioni (se procedura di controllo da esito negativo):

1. - 2.

 Sostituire cablaggio.

Se, effettuati i controlli sopraindicati, l'errore persiste, sostituire l'ammortizzatore completo di sistema

regolazione precarico.

CODICE ERRORE: C1004 -

 Motore elettrico

Causa errore:

 Guasto al circuito di pilotaggio

Procedure di controllo:

1.

 Verificare continuità tra pin 1 pulsante comando ammortizzatore UP e massa.

2.

 Verificare continuità tra pin 2 pulsante comando ammortizzatore UP e pin 6 connettore centralina

regolatore ammortizzatore.

3.

 Verificare continuità tra pin 1 pulsante comando ammortizzatore DOWN e massa.

4.

 Verificare continuità tra pin 2 pulsante comando ammortizzatore DOWN e pin 11 connettore cen-

tralina regolatore ammortizzatore.

Electrical system

MSS X10 500ie Executive

ELE SYS - 106

Summary of Contents for MSS X10 500ie Executive

Page 1: ...SERVICE STATION MANUAL 677654 EN MSS X10 500ie Executive...

Page 2: ...beforehand to make any changes to components parts or accessories which it considers necessary to improve the product or which are required for manufacturing or construction reasons Not all versions...

Page 3: ...ble to read the sections of this manual concerning special tools along with the special tool catalogue N B Provides key information to make the procedure easier to understand and carry out CAUTION Ref...

Page 4: ......

Page 5: ...AR TOOLING TOOL MAINTENANCE MAIN TROUBLESHOOTING TROUBL ELECTRICAL SYSTEM ELE SYS ENGINE FROM VEHICLE ENG VE ENGINE ENG INJECTION INJEC SUSPENSIONS SUSP BRAKING SYSTEM BRAK SYS COOLING SYSTEM COOL SYS...

Page 6: ...INDEX OF TOPICS CHARACTERISTICS CHAR...

Page 7: ...hat on the vehicle documentation CAUTION PLEASE REMIND THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS CAN LEAD TO SERIOUS PENAL SANCTIONS IMPOUNDING OF THE VEHICLE ETC VEHICLE IDENTIFICATION Specif...

Page 8: ...isted by ABS system Wheel rim type Light alloy wheel rims Front wheel rim 3 50 x15 Rear wheel rim 4 00 x13 Front tyre 120 70 15 M C 56S Tubeless Rear tyre 150 70 13 M C 64S Tubeless Front tyre pressur...

Page 9: ...de gap 0 7 0 9 mm Fuel system Electronic injection with electric fuel pump Fuel Unleaded petrol 95 RON Exhaust silencer Absorption type exhaust muffler with catalytic converter and lambda probe Emissi...

Page 10: ...ting plate 24 27 Pin fixing parking brake pads 15 to 20 Parking brake adjusting nut 10 with Loctite 243 ABS SYSTEM Name Torque in Nm Front ABS sensor tightening screw 6 to 8 Nm Loctite 243 Rear ABS se...

Page 11: ...shboard fixing screws front frame 1 to 1 7 Front dashboard fixing screws rear dashboard 1 to 1 7 Dashboard cover fixing screws rear dashboard 1 to 1 7 Rear dashboard fixing screws front case 1 to 1 7...

Page 12: ...4 Revolution timing sensor fixing screw 3 4 Valve lifter mass stop bell fixing screws 30 35 Intake manifold fixing screws 11 13 Tappet cover fixing screws 7 9 Throttle body fixing screws 11 13 camsha...

Page 13: ...a 2 42 I A T A 2 I M D G class 2 UN 1950 Page 9022 EM 25 89 AGIP BRAKE 4 Brake fluid Synthetic fluid SAE J 1703 FMVSS 116 DOT 3 4 ISO 4925 CUNA NC 956 DOT 4 AGIP PERMANENT SPEZIAL Ethylene glycol base...

Page 14: ...INDEX OF TOPICS TOOLING TOOL...

Page 15: ...002 Driver for OD 73 mm bearing 001467Y007 Driver for OD 54 mm bearings 001467Y009 Bell for OD 42 mm bearings 001467Y010 Driver for OD 25 mm bearings 001467Y017 Driver for OD 36 mm bearings 001467Y031...

Page 16: ...side 47 mm 001467Y006 Pliers to extract 20 mm bearings 001467Y008 Pliers to extract 17 mm bearings 001467Y013 Pliers to extract 15 mm bearings 001467Y034 Pliers to extract 15 mm bearings 002465Y Plier...

Page 17: ...01330Y Tool for fitting steering seats 020004Y Punch for removing fifth wheels from headstock 020478Y Punch for driven pulley roller casing 020663Y Water pump shaft oil seal punch 020661Y Water pump o...

Page 18: ...upport base for checking crankshaft alignment 020150Y Air heater support 020151Y Air heater 020434Y Oil pressure check fitting 020193Y Oil pressure check gauge 020431Y Valve oil seal extractor Tooling...

Page 19: ...bling valve seal rings 020382Y012 bush valve removing tool 020329Y Mity Vac vacuum operated pump 020330Y Stroboscopic light to check timing 020331Y Digital multimeter 020335Y Magnetic support for dial...

Page 20: ...Stores code Description 020363Y 20 mm guide 020364Y 25 mm guide 020412Y 15 mm guide 020439Y 17 mm guide 020483Y 30 mm guide 020376Y Adaptor handle Tooling MSS X10 500ie Executive TOOL 20...

Page 21: ...40 mm Adaptor 020359Y 42x47 mm Adaptor 020360Y 52x55 mm Adaptor 020375Y 28 x 30 mm adaptor 020456Y 24 mm adaptor 020477Y 37 mm adaptor 020604Y011 Fitting adapter 020444Y Tool for fitting removing the...

Page 22: ...0444Y009 wrench 46 x 55 020474Y Driving pulley lock wrench 020922Y Diagnosis Tool 020471Y Pin for countershaft timing 020468Y Piston assembly band 020470Y Pin retainers installation tool Tooling MSS X...

Page 23: ...0475Y Piston position checking tool 020565Y Flywheel lock calliper spanner 020467Y Flywheel extractor 020472Y Flywheel lock wrench 020476Y Stud bolt set 020479Y Countershaft lock wrench MSS X10 500ie...

Page 24: ...es code Description 020480Y Petrol pressure check kit 020512Y Piston fitting fork 020482Y Engine support 020527Y Engine support base 020648Y Single battery charger Tooling MSS X10 500ie Executive TOOL...

Page 25: ...INDEX OF TOPICS MAINTENANCE MAIN...

Page 26: ...15 20 25 30 35 40 45 50 55 60 65 70 75 80 Safety fasteners I I I I I Spark plugs R R R R R R R R Centre stand L L L L L L L L L L L L L L L L Drive belt R R R R R R R R Throttle control A A A A A A A...

Page 27: ...Remove the spark plugs Remove the transmission crankcase Rotate the driving pulley fan until the reference marks between the flywheel and flywheel cover meet as shown in the photograph Bring the refer...

Page 28: ...ing 020922Y Diagnosis Tool 020330Y Stroboscopic light to check timing 020621Y HV cable extraction adaptor Spark plug For the removal of spark plugs proceed as follows undo the indicated spark plug acc...

Page 29: ...k plug NGK CR7EKB WHEN REFITTING THE ACCESS DOOR PAY ATTENTION TO THE FITTING FINS REQUIRED FOR THE CORRECT POSITIONING AND FIXING OF THE SAME DOOR Check Place the vehicle on the centre stand on flat...

Page 30: ...follows Undo the fixing screws and remove the air filter cover Wash the sponge with water and mild soap Dry it with a clean cloth and short blasts of com pressed air Soak it in a mixture of 50 petrol...

Page 31: ...s or a certain consumption should be considered normal especially if during the run in period Consumption levels in particular can be influenced by the conditions of use e g oil consumption increases...

Page 32: ...filter must be replaced every time the oil is changed Use new oil of the recommended type for topping up and changing purposes N B THE ENGINE MUST BE HOT WHEN THE OIL IS CHANGED Recommended products...

Page 33: ...oses Make sure the pre filter and drainage plug O rings are in good conditions Lubricate them and refit the mesh filter and the oil drainage plug screwing them up to the specified torque Refit the new...

Page 34: ...rk plug and turn the engine in the direction that is the reverse of the normal direction using a cal liper spanner applied to the camshaft command pulley casing Checking the valve clearance To check t...

Page 35: ...system The breather of vapours from the fuel tank is cre ated by means of a valve The black coloured part of such a valve must be connected to the pipe coming from the tank MSS X10 500ie Executive Mai...

Page 36: ...INDEX OF TOPICS TROUBLESHOOTING TROUBL...

Page 37: ...ke calliper the shock absorber disc in the attachment to the hub and the steering tube Anomalies on the rear suspension system Replace it if the problem is not electrical in nature Check the relative...

Page 38: ...INDEX OF TOPICS ELECTRICAL SYSTEM ELE SYS...

Page 39: ...r 6 Flywheel 7 Chassis ground 8 Chassis engine ground 9 Ignition switch 10 Fuse No 1 15A 11 Fuse No 2 10A 12 Fuse No 3 7 5A 13 Fuse No 4 7 5A 14 Fuse No 5 7 5A 15 Fuses No 6 7 5A 16 Fuse No 7 5A 17 Fu...

Page 40: ...35 Rear right turn indicator 36 Fuel level transmitter 37 Engine temperature sensor instrument 38 Ambient temperature sensor 39 Mode button 40 Injection electronic control unit 41 Front ground node 4...

Page 41: ...Fuse No 10 40A for ABS system 78 Shock absorber adjustment device 79 Shock absorber adjustment button UP 80 Shock absorber adjustment button DOWN 81 Encoder for shock absorber electric device 82 Shock...

Page 42: ...Components arrangement Electrical system MSS X10 500ie Executive ELE SYS 42...

Page 43: ...tore 2 Pulsante luci di emergenza e connettore 3 Pulsante apertura sportello carburante e connettore 4 Pulsante ASR e connettore per accedervi rimuovere la modanatura dei pul santi MSS X10 500ie Execu...

Page 44: ...e 6 Dispositivo manopola lato sinistro e connet tore per accedervi rimuovere il gruppo ottico anteri ore 7 Dispositivo presa USB e connettore per accedervi rimuovere il gruppo ottico anteri ore Electr...

Page 45: ...rimuovere il gruppo cupolino par abrezza 10 Predisposizione accessori predisposi zione antifurto e Blue Dash per accedervi rimuovere il gruppo cupolino par abrezza 11 Clacson per accedervi rimuovere...

Page 46: ...o anteri ore 14 Pulsanti stop e connettori per accedervi rimuovere il gruppo ottico anteri ore 15 Proiettore anabbagliante sinistro e connet tore 16 Indicatore di direzione anteriore sinistro e connet...

Page 47: ...uovere la modanatura dei pul santi e la modanatura laterale sinistra 18 Proiettore abbagliante e luce di posizione Anteriore a LED e connettore per accedervi rimuovere il gruppo cupolino par abrezza M...

Page 48: ...catore di direzione anteriore destro e connettore per accedervi rimuovere il gruppo ottico anteri ore 21 Sensore temperatura aria esterna e con nettore per accedervi rimuovere il gruppo ottico anteri...

Page 49: ...ri ore 23 Antenna immobilizer per accedervi rimuovere la copertura centrale ed il vano porta oggetti 24 Pulsante cavalletto laterale e connettore per accedervi rimuovere la copertura inferiore ed il p...

Page 50: ...edervi rimuovere la copertura inferiore ed il portello carburante 26 Connettore indicatore livello carburante su cruscotto per accedervi rimuovere la copertura inferiore ed il portello carburante Elec...

Page 51: ...uovere il vano porta casco 28 Pulsante illuminazione vano casco e con nettore per accedervi rimuovere il vano porta casco 29 Attuatore apertura sella per accedervi rimuovere il semi codone sinistro MS...

Page 52: ...rimuovere la pedana appoggiapie di e la fiancata laterale destra 32 Regolatore di tensione e connettore per accedervi rimuovere la pedana appoggiapie di e la fiancata laterale destra 33 Connessione st...

Page 53: ...ina iniezione 37 Iniettore 38 Sensore temperatura motore per accedervi rimuovere il portello vano porta casco 39 Sonda lambda e connettore per accedervi rimuovere il vano porta casco MSS X10 500ie Exe...

Page 54: ...e il vano porta casco 41 Bobina A T 42 Cavi bobina A T per accedervi rimuovere la pedana poggiapiedi e la fiancata sinistra 43 Cappucci candele di accensione per accedervi rimuovere il portello ispezi...

Page 55: ...iamento per accedervi rimuovere il coperchio vano batte ria 49 Scatola portafusibili e rel per accedervi rimuovere il coperchio vano batte ria e sollevare il teleruttore avviamento 50 Plafoniera illum...

Page 56: ...rimuovere il supporto targa 52 Indicatore di direzione posteriore destro e connettore 53 Fanale posteriore destro e connettore per accedervi rimuovere la fiancata ed il gruppo ottico posteriore destr...

Page 57: ...nettore 55 Fanale posteriore sinistro e connettore per accedervi rimuovere la fiancata ed il gruppo ottico posteriore sinistro 56 Centralina ABS per accedervi rimuovere il gruppo cupolino par abrezza...

Page 58: ...dervi rimuovere il gruppo ottico anteri ore 58 Attuatore regolazione precarico ammortiz zatore posteriore e connettore per accedervi rimuovere la pedana poggiapiedi sinistra e la fiancata sinistra Ele...

Page 59: ...ere il cruscotto 61 Centralina regolazione precarico ammor tizzatore posteriore per accedervi rimuovere lo scudo anteriore Ground points Located on the left side of the frame under the footrest Locate...

Page 60: ...e engine under the support bracket of the cabling to reach it remove the helmet compartment Front side 1 ABS control unit 2 Preload control unit and command cabling 3 Dashboard cabling 4 Command cabli...

Page 61: ...opening actuator Back side 15 Rear wheel speed sensor connector 16 Right turn indicator connector 17 Right light connector 18 Diagnostic socket 19 Left light connector 20 Left turn indicator connecto...

Page 62: ...No 7 18 Fuse No 9 40 CDI injection control unit 41 Rear ground node 42 Rear ground node 43 Rear ground regulator 47 Injection load solenoid 52 Engine revolution sensor 55 HV coil 56 Fuel injector 58...

Page 63: ...Starter relay coil 5 Voltage regulator 6 Flywheel 7 Frame ground node 8 Frame engine ground node 9 Ignition switch 12 Fuse No 3 14 Fuse No 5 16 Fuse No 7 18 Fuse No 9 31 Instrument panel 40 CDI inject...

Page 64: ...top light 84 CDI injection control unit ground node 85 Signal relay engine inhibited 86 Diode 1A Level indicators and enable signals section List of components 1 Battery 12V 10Ah 7 Frame ground node 9...

Page 65: ...nd node 43 Rear ground regulator 44 Instrument panel ground node 45 Oil pressure sensor 46 Immobilizer 50 Lambda probe 51 Engine water temperature sensor for instrument 84 CDI injection control unit g...

Page 66: ...Fuse No 10 40A 84 CDI injection control unit ground node 87 ASR BUTTON 88 ABS Control unit 89 Front tone wheel sensor for ABS 90 Rear tone wheel sensor for ABS 91 Resistance 120ohm termination of CAN...

Page 67: ...nt light switch 27 Light unit 31 Instrument panel 38 Ambient temperature sensor 39 MODE BUTTON 40 CDI injection control unit 41 Front ground node 42 Rear ground node 43 Rear ground regulator 44 Instru...

Page 68: ...nt panel 32 Left front turn indicator 33 Right front turn indicator 34 Left rear turn indicator 35 Right rear turn indicator 36 Fuel level transmitter 40 CDI injection control unit 41 Front ground nod...

Page 69: ...of CAN line SHOCK ABSORBER ADJUSTMENT DEVICE List of components 1 Battery 12V 10Ah 7 Frame ground node 9 Ignition switch 10 Fuse No 1 15A 14 Fuse No 5 7 5A 18 Fuse No 9 30A 31 Instrument panel 41 Fro...

Page 70: ...electric device 82 Shock absorber actuator 83 Shock absorber adjustment device ground node Lights and turn indicators List of components 1 Battery 12V 10Ah 7 Frame ground node 9 Ignition switch 10 Fu...

Page 71: ...unning light 62 Left rear daylight running light 63 Right rear daylight running light 64 Left control lighting 65 Right control lighting 66 License plate light 69 Stop buttons 71 Left stop light 72 Ri...

Page 72: ...e continuity of contacts is correct as indicated in the following charts KEY Ar Orange Az Sky Blue Bi White Bl Blue Gi Yellow Gr Grey Ma Brown Ne Black Ro Pink Rs Red Ve Green Vi Purple ENGINE STOP SW...

Page 73: ...TURN INDICATOR SWITCH HORN BUTTON HELMET COMPARTMENT LIGHT SWITCH SADDLE OPENING SWITCH MSS X10 500ie Executive Electrical system ELE SYS 73...

Page 74: ...MODE BUTTON STAND BUTTON FUEL TANK FLAP BUTTON STOP BUTTONS Electrical system MSS X10 500ie Executive ELE SYS 74...

Page 75: ...to La tensione non deve superare 15 Volt Rilevando tensioni superiori procedere con la sostituzione del regolatore Rilevando tensioni inferiori a 14 Volt procedere con le verifiche riguardanti lo stat...

Page 76: ...HE CORRESPONDING CONNECTORS DISCONNECTED 1 Check the working order of bulbs 2 Check fuses No 9 and 5 and the ignition key contacts 3 Check for voltage between the Pink Blue cable of the turn indicator...

Page 77: ...cable harnesses between them are not interrupted COMPONENT CABLE KEY A White green cable B Black ground cable Electric characteristic Resistance value when the tank is full 7 Resistance value when th...

Page 78: ...uses No 7 8 and 9 Ignition key contacts Cable harness continuity High beam low beam light line In the event of a malfunction check Efficiency of the bulbs Light switch Headlight from solenoid Fuses No...

Page 79: ...A Protected circuits Electric fan relay Fuse No 5 Capacity 7 5 A Protected circuits satellite navigator pre installation ignition switched live USB socket shock absorber control device turn indicator...

Page 80: ...the battery compartment the main fuse is located instead 10 The spare fuse 11 is positioned in the same box but on the side MAIN FUSES Specification Desc Quantity Fuse No 9 Capacity 30 A Protected ci...

Page 81: ...ficient oil pressure warning light E Engine not startable warning light F Low beam warning light G Turn indicator warning light H Hazard warning light I Immobilizer LED L Engine control telltale light...

Page 82: ...DISCONNECTED 1 Check that between pins 6 and 9 and between pins 11 and 9 there is no continuity 2 Check between pins 7 of the wiring of the control unit and pin 2 of the actuator there is continuity 3...

Page 83: ...ON TACT WITH YOUR EYES OR SKIN RINSE WITH ABUNDANT WATER FOR ABOUT 15 MINUTES AND SEEK IMMEDIATE MEDICAL ATTENTION IN THE EVENT OF ACCIDENTAL INGESTION OF THE LIQUID IMMEDIATELY DRINK LARGE QUANTITIES...

Page 84: ...mpty and proceed immediately to the next point 6 Battery closing Insert the airtight cover strips into the filling holes Press horizontally with both hands and make sure that the strip is levelled wit...

Page 85: ...w timer c connect the clamps of the battery charger to the battery poles black clamp to negative pole and red clamp to positive pole d Press the red button as shown in figure e Press the MF black butt...

Page 86: ...s from the battery and proceed to fitting the battery on the vehicle Connectors INSTRUMENT PANEL CONNECTOR 1 Battery powered Red Blue 2 Live power supply White 3 Instrument panel ground Black 4 Speed...

Page 87: ...r signal Green 22 Not connected 23 P B Mode Grey 24 Shock absorber sensor signal Sky blue Green 25 Not connected 26 Not connected 27 Not connected 28 Immobilizer LED Yellow IMMOBILIZER ANTENNA CONNECT...

Page 88: ...Ground lead Black CDI INJECTION CONTROL UNIT CONNECTOR 1 Injection warning light Brown White 2 Rpm indicator Green 3 CAN L Line Pink White 4 Lambda probe negative Light blue Black 5 Live Orange Blue 6...

Page 89: ...g Light control Brown Sky blue 22 High voltage coil command Pink Black 23 Not connected 24 Anti tipping sensor signal Grey Black 25 Start up enabling switch Purple White 26 Ground lead Grey Green INJE...

Page 90: ...CCESSORIES BLUE DASH 1 Ground lead Black 2 Fuel level indicator White Green 3 CAN H line Pink Red 4 CAN L Line Pink White 5 Serial line K Orange Black 6 Helmet compartment lighting signal Yellow 7 Bat...

Page 91: ...connected 14 Not connected 15 Not connected 16 Not connected 17 Speed signal Sky blue 18 Serial line K Orange Black 19 Not connected 20 Live Orange Blue 21 CAN L Line Pink White 22 Ground lead Black...

Page 92: ...coder signal Sky blue SHOCK ABSORBER ELECTRIC DEVICE CON NECTOR 1 Negative shock absorber actuator Brown Black 2 Positive shock absorber actuator Brown Red 3 Ground for encoder Black Green 4 Encoder s...

Page 93: ...STARTER MOTOR POSITIVE CONNECTOR Red STARTER MOTOR CONNECTOR NEGATIVE Black FRAME ENGINE GROUND CONNECTOR Black FRAME GROUND CONNECTOR Black MSS X10 500ie Executive Electrical system ELE SYS 93...

Page 94: ...TOR 1 Ground lead Black 2 Actuator control Blue Black FUEL TANK FLAP BUTTON CONNECTOR 1 Ground lead Black 2 Actuator control Blue Black SHOCK ABSORBER CONTROL BUTTON CON NECTOR UP 1 Ground lead Black...

Page 95: ...CY LIGHT BUTTON CONNECTOR 1 Signal for turn indicator control device Red Yellow 2 Live power supply White SADDLE ACTUATOR CONNECTOR 1 Negative from button Blue Black 2 Live positive Blue Yellow FUEL D...

Page 96: ...CKET CONNECTOR 1 Not connected 2 Battery powered Red Blue 3 Ground lead Black USB SOCKET CONNECTOR 1 Ground lead Black 2 Live White SATELLITE NAVIGATOR SOCKET CONNEC TOR 1 Ground lead Black 2 Live pow...

Page 97: ...ative signal for ABS control unit Brown black 2 Positive signal for ABS control unit Brown Red SIDE STAND SWITCH CONNECTOR 1 Ground lead Grey Green 2 Raised side stand signal Brown Red ANTI TIPPING SE...

Page 98: ...BLOCK 1 Live positive from fuse F5 7 5A for satellite navigator socket USB socket turn lights system Blue dash shock absorber adjustment device instrument panel inhibited engine signal relay horn stop...

Page 99: ...F4 Red 10 Direct battery positive for power supply of fuses F1 F2 F3 F4 Red 11 Direct battery positive for power supply of fuses F1 F2 F3 F4 Red 12 Direct battery positive for power supply of fuses F...

Page 100: ...87 Positive for electric fan Red Green 87a Not connected 30 Battery positive from fuse F4 7 5A Red Green R3 85 Negative from injection control unit Green Black 86 Live positive from fuse F7 5A Orange...

Page 101: ...tive grey red 2 R3 relay positive for headlight Grey 3 Low light command Purple 4 Low beam control Brown 5 Left turn lights device command red black 6 Live positive from fuse F5 7 5A White 7 Not conne...

Page 102: ...NITION SWITCH CONNECTOR 1 Positive for fuses F5 F6 F7 F8 Orange 2 Positive from fuse F9 30A Red Black 3 Consent for saddle and fuel door actuator Blue Yellow 4 Positive from fuse F1 15A Red Blue STOP...

Page 103: ...positive from fuse F1 15A Red Blue 7 Emergency warning light command White Black 8 Live positive from fuse F5 7 5A White 9 Ground lead Black 10 Not connected 11 Not connected 12 Not connected HELMET...

Page 104: ...ing light command Yellow Black 2 Ground lead Black 3 Stop lights command White Black LEFT TAILLIGHT CONNECTOR 1 Daylight running light command Yellow Black 2 Ground lead Black 3 Stop lights command Wh...

Page 105: ...FICHE SUL SISTEMA DI REGOLAZIONE SO SPENSIONE POSTERIORE CODICE ERRORE C1000 Motore elettrico Causa errore Sovracorrente Procedure di controllo 1 Verificare a connettore staccato durante la modifica d...

Page 106: ...e cablaggio CODICE ERRORE C1003 Motore elettrico Causa errore Segnale assente Procedure di controllo 1 Verificare continuit tra pin 1 connettore dispositivo regolatore ammortizzatore e pin 8 connettor...

Page 107: ...5 Verificare continuit tra fusibile 5 e pin 1 connettore centralina regolatore ammortizzatore 6 Verificare continuit tra pin 10 connettore centralina regolatore ammortizzatore e massa Soluzioni se pr...

Page 108: ...controlli sopraindicati l errore persiste sostituire l ammortizzatore completo di sistema di regolazione precarico CODICE ERRORE C1008 Potenziometro elettronico Causa errore Tensione di riferimento t...

Page 109: ...INDEX OF TOPICS ENGINE FROM VEHICLE ENG VE...

Page 110: ...onnettore della sonda lambda Svitare le viti di fissaggio e rimuovere la prote zione della paratia paracalore dal silenziatore Svitare le viti di fissaggio e rimuovere la paratia paracalore dal silenz...

Page 111: ...ziatore alla staffa di supporto del silenziatore e sfilarlo dal col lettore prestando attenzione a non farlo cadere Svitare i dadi di fissaggio del collettore alla testa e sfilarlo dall apposito foro...

Page 112: ...r bracket 20 25 Lambda probe tightening on exhaust manifold 40 to 50 Adjusting screw of silencer support clamp silencer bracket 10 13 Fixing nut for adjusting silencer support clamp 10 12 after adjust...

Page 113: ...to il freno posteriore le pedane laterali Svuotare l impianto di raffreddamento CAUTION SUPPORT THE VEHICLE ADEQUATELY WARNING CARRY OUT THESE OPERATIONS WHEN THE ENGINE IS COLD Undo and remove the sc...

Page 114: ...te di fissaggio della massa al motore Scollegare la tubazione carburante dall iniettore premendo sul fermo di sicurezza verde Scollegare i cavi dell acceleratore A allentando i dadi di registrazione B...

Page 115: ...re i connettori del pick up e del genera tore Rimuovendo le viti dal lato destro del parafango posteriore rimuovere il cavo del sensore press ione olio dal passacavo Svitare la vite di fissaggio della...

Page 116: ...rocedere in senso inverso allo smontaggio prestando attenzione al cor retto posizionamento dei cablaggi connettori tubazioni e trasmissioni Rispettare le coppie di bloccaggio Ripristinare il livello d...

Page 117: ...INDEX OF TOPICS ENGINE ENG...

Page 118: ...MISSION BY MEANS OF BLOWING AND REMOVAL OF ANY DEPOSITS FROM THE FRIC TION SEALS OF THE CLUTCH BY MEANS OF LIGHT SANDING Inspecting the rollers case Verificare che le bronzine interne mostrate in figu...

Page 119: ...8 mm Verificare che i rulli non siano danneggiati od usurati Characteristic Diametro minimo ammesso 24 8 mm Diametro massimo 25 0 mm Peso 18 4 0 15 g Check the guide shoes for the variator back plate...

Page 120: ...nside Position the rollers on the half pulley as shown in the figure The closed side must rest on the inside thrust face of the roller container Assembly the half pulley with the roller contrast plate...

Page 121: ...nd check that it is in contact with the spacer and with the guide bushing of the movable driving pulley Remove the flat washer and the spring washer as shown in the figure Insert the nut in the origin...

Page 122: ...que Remove the special tool Locking torques N m Drive pulley nut 160 175 Flywheel and starting Remove the three bands shown in the figure for an easier removal of the flywheel cover remove the feed ho...

Page 123: ...hat it cannot move long enough to measure the rpm and starter absorption N B THE DECLARED RPM VALUE IS THAT INDICATED BY THE TESTER THE RPM READING IS NOT THE REAL ONE BUT IS VALID FOR DIAGNOSTIC PURP...

Page 124: ...OW AND COMBINED WITH STRANGE NOISE CHECK THE FREEWHEEL OF THE TORQUE LIMITER SEE THE FLYWHEEL AND STARTER SYSTEM CHAPTER STARTER MOTOR Specification Desc Quantity Type Mitsuba sm13d Power 0 9 kW BATTE...

Page 125: ...r control circuit is not controlled by the immobilizer system therefore before insisting on the starter system check the consensus of the immobilizer In order to check the enabling switches circuit se...

Page 126: ...INDEX OF TOPICS INJECTION INJEC...

Page 127: ...da probe positive Green Blue 12 ASR on signal Sky blue White 13 Pick up sensor positive Red 14 Petrol injector command Purple 15 Pick up sensor negative Brown 16 Serial line K Orange Black 17 Immobili...

Page 128: ...1 Gruppo strumenti 37 Sensore temperatura acqua motore 40 Centralina iniezione CDI 41 Nodo massa anteriore 42 Nodo massa posteriore 43 Nodo massa regolatore 44 Nodo massa strumento 46 Immobilizer 47 T...

Page 129: ...eventivamente la fiancata laterale sinistra la cassa filtro aria il portello di ispezione corpo farfallato Svitare la vite e disimpegnare la fascetta di ritegno del connettore centralina Scollegare la...

Page 130: ...cavi di trasmissione dal comando gas A allentando i dadi di registro B Rimuovere il corpo farfallato completo di centrali na Pump supply circuit CARICHI INIEZIONE Specification Desc Quantity 1 Batter...

Page 131: ...n the engine starts in the presence of rpm timing signal the pump is continuously supplied ELECTRICAL DATA Pump winding resistance 1 5 Ohm Input current during normal functioning 1 4 to 1 8 A Input cu...

Page 132: ...9 30A 4 Ignition switch contacts 5 Fuse No 7 5A 6 Injection load solenoid 7 Fuel pump 8 HV coil 9 Fuel injector 10 Injection ECU 11 Electric fan solenoid Check the resistance at the injector ends 14...

Page 133: ...ainer graduated by at least 100 cm Connect the injec tor with the cable making up part of the supply for the injection tester Connect the clamps of the ca ble to an auxiliary battery Activate the fuel...

Page 134: ...n 13 e 15 sia di circa 2 8 V Verificare la continuit tra il pin 13 della centralina iniezione e il cavetto rosso del connettore sensore giri motore Verificare la continuit tra il pin 15 della centrali...

Page 135: ...n The control unit controls two important parameters Ignition advance This is optimised from moment to moment in accordance with the engine revs engine load temperature and environmental pressure With...

Page 136: ...Specific tooling 020331Y Digital multimeter Check function of fuses No 3 and 7 for the ECU and injection load solenoid Coolant temperature sensor Injection MSS X10 500ie Executive INJEC 136...

Page 137: ...ra liquido di raffreddamento scollegato verificare l isolamento tra il cavetto azzurro verde e massa Specific tooling 020331Y Digital multimeter Lambda probe LAMBDA PROBE Specification Desc Quantity 1...

Page 138: ...rter in an area where the gas temperature is always high The temperature at which the sensor works is at least 350 C at 600 C and it has a reaction time of just 50 milliseconds The signal generated pa...

Page 139: ...INDEX OF TOPICS SUSPENSIONS SUSP...

Page 140: ...axle clamp screws 6 7 Nm Refitting First grease the splitting chamber of the two seal ing lips of a new oil seal Fit the sealing ring on the stem and keep the identification words facing upwards Driv...

Page 141: ...circlip Grease and fit a new dust gaiter Fill the fork leg with the recommended product Recommended products AGIP FORK 10 W Oil for fork Characteristic Oil quantity per stem 155 cm MSS X10 500ie Exec...

Page 142: ...orque of 25 34 Nm Lock lower screw 1 a torque of 25 34 Nm Lubricate the closing cap O ring of the stem Preload the spring fit the closing cap and tighten to the prescribed torque Locking torques N m F...

Page 143: ...er screw 6 8 Refitting Fit the lower steering bearing on the steering tube Fit the fork together with the lower steering bear ing on the headstock and hold it so that it does not fall N B LUBRICATE TH...

Page 144: ...lower tightening ring nut screw until it stops and with the specific tool tighten to the pre scribed torque Specific tooling 020055Y Wrench for steering tube ring nut Locking torques N m Steering tub...

Page 145: ...Specific tooling 020055Y Wrench for steering tube ring nut Locking torques N m Steering tube upper ring nut 40 to 45 Insert the collar shown in the figure and restore the cable passage as shown in th...

Page 146: ...3 Distanziale 4 Leveraggio sospensione posteriore completo 5 Assieme puntone sinistro 6 Staffa fissaggio puntone sinistro 7 Staffa supporto puntone destro 8 Staffa attacco ammortizzatore 9 Ammortizzat...

Page 147: ...Rimuovere il distanziale Rimuovere la ruota posteriore See also Removal Refitting the rear wheel Eseguire le operazioni in senso inverso allo smontaggio rispettando la coppia prescritta Locking torqu...

Page 148: ...block 5 Tirante completo 6 Braccio oscillante completo lato telaio 7 Piastra supporto silent block destra con p i 8 Braccio oscillante completo lato motore Removal Allentare il dado di collegamento de...

Page 149: ...il dado del perno di collegamento del braccio oscillante lato telaio alle staffe di supporto silentblock e al telaio e sfilare il perno Rimuovere la ghiera di bloccaggio della bussola di registrazione...

Page 150: ...distanziale lato destro dell attacco del braccio oscillante sul motore e rimuovere il distan ziale dall interno Specific tooling 002465Y Pliers for circlips Mediante apposita attrezzatura rimuovere i...

Page 151: ...te sul motore dall interno Mediante apposita attrazzatura rimuovere il cus cinetto Verificare che il cuscinetto non presenti anomalie o impuntamenti In caso contrario procedere con la sostituzione Spe...

Page 152: ...elaio Utilizzando l apposito estrattore e la relativa cam pana rimuovere le rulliere dal braccio oscillante lato motore Verificare che le rulliere non presentino anomalie o impuntamenti In caso contra...

Page 153: ...i In caso contrario procedere con la sostituzione Specific tooling 001467Y013 Pliers to extract 15 mm bearings 001467Y010 Driver for OD 25 mm bearings Mediante pistola termica riscaldare le sedi delle...

Page 154: ...sse lato telaio Serrare a coppia i puntoni del leveraggio sospen sione posteriore Serrare la bussola di centraggio Avvitare e serrare a coppia la ghiera esterna della bussola di centraggio Avvitare e...

Page 155: ...tare e serrare a coppia il part B 6 Avvitare e serrare a coppia il part C 7 Serrare a copia il part A SWINGING ARM Name Torque in Nm Frame side pin adjustment ring nut 88 5 108 Self locking nut fasten...

Page 156: ...ENTO DELL AMMORTIZZA TORE LO SPURGO DELL AMMORTIZZATORE POSTERI ORE E DI TUTTO IL SISTEMA DI REGOLAZIONE ELET TRONICA DEL PRECARICO STATO ESEGUITO IN ATMOSFERA PROTETTA CAUTION IL GRUPPO AMMORTIZZATOR...

Page 157: ...entivamente il dado di fissaggio anteriore dell ammortizzatore sulla staffa di attac co Svitare i dadi di fissaggio della staffa di attacco ammortizzatore al telaio Rimuovere l ammortizzatore completo...

Page 158: ...rico Svitare le viti di fissaggio delle fascette al dispo sitivo elettrico Rimuovere il dispositivo elettrico completo di fascette e tubazione Liberare la tubazione dalle fascette di ritegno al telaio...

Page 159: ...Al banco da lavoro rimuovere il dado di fissaggio dell ammortizzatore alla staffa SMONTAGGIO LEVERAGGIO SOSPENSIONE Rimuovere la fiancata laterale destra Rimuovere la fiancata laterale sinistra Rimuov...

Page 160: ...RA PROTETTA CAUTION IL GRUPPO AMMORTIZZATORE POSTERIORE COMPLE TO DI TUBAZIONE E DIPOSITIVO ELETTRICO UNICO NON SPURGABILE E NON REVISIONABILE QUALSIASI MANOMISSIONE NE COMPROMETTE IL FUNZIONAMEN TO E...

Page 161: ...destro dalla staffa supporto marmitta Rimuovere la vite di fissaggio dell ammortizza tore posteriore al leveraggio Rimuovere le viti di fissaggio della staffa supporto puntone sinistro al carter Rimu...

Page 162: ...istro del telaio See also Side fairings Refitting REVISIONE LEVERAGGIO SOSPENSIONE Rimuovere le staffe dai puntoni Rimuovere i puntoni dal leveraggio Controllare che i silent block i giunti sferici e...

Page 163: ...della relativa guida con l ausilio di un mazzuolo ri muovere la rulliera dal lato sinistro del leveraggio Verificare che i cuscinetti e la rulliera non pre sentino anomalie o impuntamenti In caso con...

Page 164: ...5 mm Adaptor 002465Y Pliers for circlips MONTAGGIO LEVERAGGIO SOSPENSIONE Posizionare la bussola di centraggio nella boc cola lato destro del telaio insieme alle relative ghiere senza serrare Posizion...

Page 165: ...are la bussola filettata B nella boccola destra del telaio insieme alle ghiere A e D avvitandole senza serrare 2 Posizionare il distanziale G nella boccola sinistra del telaio 3 Inserire il leveraggio...

Page 166: ...ntare la staffa di attacco all ammor tizzatore avvitando leggermente il dado di fissag gio Riposizionare il dispositivo elettrico completo delle fascette di fissaggio e serrare alla coppia prescritta...

Page 167: ...ndosi di posizionarla correttamente come in figura Avvitare la staffa della pedana poggiapiedi AMMORTIZZATORE POSTERIORE Name Torque in Nm Shock absorber attachment bracket Frame 110 120 Rear shock ab...

Page 168: ...LEGENDA 1 Staffa supporto marmitta Braccio sospensione 2 Anello seeger 3 Cuscinetto a sfere Removal Rimuovere il silenziatore Posizionare il mezzo sul cavalletto centrale Suspensions MSS X10 500ie Exe...

Page 169: ...osteriore e il relativo distanziale Rimuovere il freno posteriore e il freno di stazio namento svitando le viti indicate Rimuovere le staffe della tubazione del freno posteriore e del cavo del freno d...

Page 170: ...a marmitta Rimuovere le viti di fissaggio del parafango pos teriore alla staffa supporto marmitta Rimuovere i dadi di fissaggio del supporto mar mitta al carter disimpegnandolo dal parafango posterior...

Page 171: ...non presenti anomalie o impuntamenti in caso contrario provvedere alla sostituzione Specific tooling 020477Y 37 mm adaptor 020439Y 17 mm guide Mediante pistola termica riscaldare la sede del cuscinet...

Page 172: ...Crankcase 34 42 Right strut bracket screws Silencer support 24 27 Screw fixing parking brake calliper to supporting plate 24 27 Rear brake calliper fixing screws 41 51 Central stand bracket bolts 19 5...

Page 173: ...fase di rimontaggio serrare i dadi di fissaggio della staffa di supporto cavalletto al telaio alla coppia prescritta CAUTION TO PREVENT INJURY AND DAMAGE THE SPRING MUST BE REMOVED WITH THE CENTRE STA...

Page 174: ...THE SIDE STAND SIMULTANEOUSLY MOVES THE PARKING BRAKE BEFORE LEAVING BE SURE TO HAVE STORED IT Locking torques N m Side stand fixing bolt 40 to 45 See also Parking brake Suspensions MSS X10 500ie Exe...

Page 175: ...INDEX OF TOPICS BRAKING SYSTEM BRAK SYS...

Page 176: ...ques with the recommended product Locking torques N m Rear brake calliper fixing screws 41 51 Se stata sostituita la pinza CAUTION ONCE REFITTING IS FINISHED BLEED THE SYSTEM CAUTION ALWAYS USE NEW CO...

Page 177: ...WAYS USE NEW COPPER WASHERS CAUTION ONCE REFITTING IS FINISHED BLEED THE SYSTEM Locking torques N m Brake fluid pipe calliper fitting 20 25 See also Front Removal Rimuovere la ruota anteriore Svitare...

Page 178: ...Loctite 243 Medium strength threadlock Medium Loctite 243 threadlock Locking torques N m Screw tightening calliper to support 20 25 Pad fastening pin 19 6 to 24 5 Removal Remove the rear brake callipe...

Page 179: ...port tightening the two screws to the prescribed torque N B IF IT IS NOT POSSIBLE TO CORRECTLY POSITION THE CALLIPER ON THE DISC DURING FITTING GENTLY EX PAND THE PADS Recommended products Loctite 243...

Page 180: ...TEM N B DURING THE BLEEDING OPERATIONS MAKE SURE THE BRAKE FLUID DOES NOT COME INTO CONTACT WITH THE BODYWORK SO AS NOT TO DAMAGE IT FURTHERMORE DURING THE BLEEDING OPERATIONS REGARDING THE BRAKE CALL...

Page 181: ...ppia prescritta ed effettuare lo spurgo dell impianto Ad operazione conclusa serrare la vite di spurgo olio alla coppia prescritta N B WHILE REFITTING REPLACE THE COPPER GASKETS ON THEIR FITTINGS WARN...

Page 182: ...S CHANGE THE FLUID MORE FREQUENTLY CAUTION WHEN CARRYING OUT THE OPERATION BRAKE FLUID MAY LEAK FROM BETWEEN THE BLEED SCREW AND ITS SEAT ON THE CALLIPER CAREFULLY DRY THE CALLIPER AND DE GREASE THE D...

Page 183: ...caliper line from the ABS unit The first section of the line is now free Disconnect the right hand brake master line from the ABS unit Release the pipes from the collar Disconnect the pipes from the r...

Page 184: ...brake pipes from the rear calliper and drain the system collecting the fluid Disconnect the brake pipes from the right front calliper and drain the system collecting the fluid Remove the metal clamp...

Page 185: ...re le fascette di fisaggio della tubazione al telaio Release the pipes from the spring Disconnect the rear hand brake caliper line from the ABS unit The first section of the line is now free MSS X10 5...

Page 186: ...connect the pipes from the distribution valve Disconnect the front right brake caliper line from the ABS unit The second section of the line is now free Disconnect the left hand brake master line from...

Page 187: ...ON ONCE REFITTING IS FINISHED BLEED THE SYSTEM Locking torques N m Raccordo olio pompa tubo 13 18 Brake fluid pipe calliper fitting 20 25 Front calliper pipe tightening distribution mechanism 20 25 Br...

Page 188: ...o freno di stazionamento 3 Pinza freno di stazionamento 4 Coppia pasticche freno PARKING BRAKE CALLIPER REMOVAL Undo the two screws indicated and remove the calliper from the silencer support bracket...

Page 189: ...g nut 10 Screw fixing parking brake calliper to supporting plate 24 27 with Loctite 243 PARKING BRAKE CONTROL REMOVAL Remove the left footrest Disconnect the transmission cable and release the pipe fr...

Page 190: ...INDEX OF TOPICS COOLING SYSTEM COOL SYS...

Page 191: ...zione collegamento testa termostato 10 Tubo by pass termostato pompa acqua 11 Tubazione collegamento pompa acqua cilindro 12 Coperchio pompa acqua DATI CARATTERISTICI Specification Desc Quantity Cooli...

Page 192: ...rcuito quando questo in pressione ed in temperatura Per un controllo pi completo attendere che l im pianto sia raffreddato perch piccoli trafilamenti potevano risultare non visibili a causa di fenomen...

Page 193: ...sione situato nel portello plancia destro RIPRISTINO IMPIANTO DI RAFFREDDAMEN TO Riposizionare il tubo di mandata alla pompa acqua e fissare con una nuova fascetta Attraverso l imboccatura del vaso di...

Page 194: ...ungere la temperatura di funzionamento Rimuovere il cappuccio in gomma sulla valvola di spurgo Applicare un estremit di un tubo di gom ma trasparente sulla vite di spurgo e inserire l altra in un cont...

Page 195: ...erazioni preliminari descritte di seguito Porre il veicolo sul cavalletto centrale e su di un terreno piano Rimuovere i componenti della carrozzeria operando come descritto nel Capitolo Carrozzeria Sv...

Page 196: ...OLEUM GREASE CAUTION FAILURE TO OBSERVE THIS PRECAUTION WILL IRRETRIEVABLY DEFORM THE O RING Rimontare il coperchio pompa acqua bloccando le viti di fissaggio alla coppia prescritta N B FOR CHANGING T...

Page 197: ...y CAUTION TO EXECUTE THE TEST CORRECTLY MAKE SURE NEI THER THE THERMOSTAT NOR THE THERMOMETER TOUCHES THE CONTAINER Specific tooling 020331Y Digital multimeter 020151Y Air heater THERMOSTAT Specificat...

Page 198: ...Cooling system fluid 1 75 l Cooling system MSS X10 500ie Executive COOL SYS 198...

Page 199: ...INDEX OF TOPICS CHASSIS CHAS...

Page 200: ...rst remove the han dlebar cover Then undo the central screw Operating from both sides unscrew the two screws inside the glove box of the dashboard Remove the moulding switches and disconnect the conne...

Page 201: ...and remove the two central screws Remove the central cover Remove the expansion tank cap by unscrewing it and temporarily close it with a clean cloth so that no dust or other impurities get into the c...

Page 202: ...ector Disconnect the instrument panel connector Remove the dashboard Remove the cloth and insert the cap in the ex pansion tank FRONT MOULDING REMOVAL Remove the moulding switches as described in the...

Page 203: ...d rear of the fairing unscrew and remove the two lower screws and re move the relative rear light unit sliding it from the left fitting fins See also Lower cover Side fairings Footrest Le seguenti ope...

Page 204: ...re e rimuovere la copertura della pedana passeg gero Svitare la vite di fissaggio della pedana poggia piedi passeggero Rimuovere la pedana poggiapiedi passeggero prestando attenzione alle linguette di...

Page 205: ...Svitare le viti di fissaggio della parte posteriore della pedana Svitare le viti di fissaggio della parte anteriore della pedana Estrarre la pedana poggiapiedi MSS X10 500ie Executive Chassis CHAS 205...

Page 206: ...7 Passenger footrest rubber fixing screws 4 5 to 7 See also Lower cover Side fairings CENTRAL MOULDINGS The right and left central mouldings are removed in the same way by extracting them with cautio...

Page 207: ...re de scribed for one but apply to both REMOVAL OF SIDE FAIRINGS Remove the saddle Remove the battery Undo the rear fixing screws of the side frame Repeat the operations also for the other side of the...

Page 208: ...ng screws of the side frame Remove the side frame Repeat the operations also for the other side of the vehicle CAUTION MAKE SURE THAT CLIPS ARE PRESENT ON THE SIDE COVERS Undo the fixing screws of the...

Page 209: ...tion Remove the rear lower cover Undo the fixing screws of the central fairing Using a screwdriver deviate the central fairing detaching the clips and loosen the screw below the side fairing MSS X10 5...

Page 210: ...w of the side fairing Undo the screw fixing the side fairing to the foot rest Undo the screw fixing the rear light unit to the battery compartment Undo the fixing screws of the fairing Chassis MSS X10...

Page 211: ...N PAY ATTENTION TO THE PRESENCE OF THE PLATES REFITTING OF SIDE FAIRINGS Perform the steps in reverse order described for the dismantling if necessary tightening the fixing screws to torque See also R...

Page 212: ...d fixing screws 4 5 to 7 See also Side fairings Air filter To remove the filter box it is first necessary to re move the left side panel Unscrew and remove the two filter box fixing screws Loosen the...

Page 213: ...ight side of the vehicle and release the vapour bleeding pipe of the filter box from the pipe grom met Remove the rear mudguard Helmet bay First remove the saddle battery the side fairings and the rea...

Page 214: ...he upper fixing screws Remove the main fuse cover Undoing the screw disconnect the positive from the cable Release the cabling from the helmet compart ment moving the cables from below through the ope...

Page 215: ...addle lock Disconnect the two connectors of the helmet compartment light bulb switch Remove the Seeger ring and retrieving the washer remove the saddle lifting piston from the linkage Remove the three...

Page 216: ...ht footrest First drain off the system DRAINING THE COOLING SYSTEM Loosen the clamp and after taking out the deliv ery tube to the water pump drain the fluid into a container of suitable capacity prev...

Page 217: ...g system fluid 1 75 l RADIATOR REMOVAL Undo the central screw and pull the wheel hous ing Unscrew and remove the two fixing screws and collect their washers Remove the pipe from the pipe grommet Unscr...

Page 218: ...o fixing screws working from the right side unhook the two clamps working from the left side unhook the two clamps Remove the clamp and release the electric fan connector Remove the radiator from its...

Page 219: ...also Headlight assy Side fairings Footrest Handles and top side fairings REMOVAL OF SIDE HANDLES The following operations only refer to one handle but they apply to both Undo the lower fixing screws...

Page 220: ...crews of the handle retrieving the washers Remove the handle REFITTING OF REAR HANDLES Perform the steps in reverse order described for the dismantling tightening the fixing screws of the handle on th...

Page 221: ...Battery Undo the fixing screws of the rear frame Remove the rear frame complete with battery door Remove the battery after disconnecting its clamps MSS X10 500ie Executive Chassis CHAS 221...

Page 222: ...INDEX OF TOPICS PRE DELIVERY PRE DE...

Page 223: ...amps high beam low beam position lights front and rear and their warning lights Headlight adjustment according to the current regulations Front and rear stop light buttons and their bulbs Turn indicat...

Page 224: ...ATTERY IS CHARGED IN A CLOSED PLACE TAKE CARE TO ENSURE ADEQUATE VENTILATION ALWAYS PROTECT YOUR EYES WHEN WORKING CLOSE TO BATTERIES KEEP OUT OF THE REACH OF CHILDREN CAUTION NEVER USE FUSES WITH A C...

Page 225: ...182 187 Bulbs C Coolant 136 193 E Electric Engine oil 31 F Fuses 78 H Headlight 219 I Identification 7 M Maintenance 26 O Oil filter 33 R Recommended products S Spark plug 28 71 Stand 173 Start up Sus...

Page 226: ...V Vehicle 7 110 113...

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