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Manual POWM01 / POWM02

MA 1273-A004 EN

16

WARNING – Serious injury from electric shock!

During electrical installation cables, connectors, etc. can be live.

- Before starting wiring, make sure that none of the power supplies

are connected to the primary side of the mains supply. Isolate the

power supplies from the mains or remove the appropriate fuses.

- All modules must be inserted and screwed into the

phy

MOTION

TM

housing before powering up. If necessary, unoccupied module slots

must be covered with the supplied blank front plates.

Never operate the equipment when open.

-  Do not plug or unplug the modules while powered.
-  Do not plug or unplug the connectors while powered.
-  If the equipment was energised, wait 3 minutes after power off to

allow the capacitors to discharge and ensure that there are no

residual charges on cables, connectors and boards.

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Summary of Contents for phyMOTION POWM01.1

Page 1: ...phytron 2 2013 Manual MA 1273 A004 EN phyMOTIONTM Power Supply Modules POWM01 2 and POWM02 2 TRANSLATION OF THE ORIGINAL GERMAN MANUAL ...

Page 2: ...TION are the descriptions of the features and specifications for the phyMOTIONTM stepper motor controller Every possible care has been taken to ensure the accuracy of this technical manual All information contained in this manual is correct to the best of our knowledge and belief but cannot be guaranteed Furthermore we reserve the right to make improvements and enhancements to the manual and or th...

Page 3: ...k Indicates a high risk of serious injury or death from electric shock WARNING Serious injury possible Indicates a possible risk of serious injury or death WARNING Serious injury from electric shock Indicates a possible risk of serious injury or death from electric shock CAUTION Possible injury Indicates a possible risk of personal injury i CAUTION Possible damage Indicates a possible risk of dama...

Page 4: ...sign installation and operation of systems may only be performed by qualified and trained personnel These persons should be able to recognize and handle risks emerging from electrical mechanical or electronic system parts The qualified personnel must know the content of this manual and be able to understand all documents belonging to the product Safety instructions are to be provided The trained p...

Page 5: ...tages the risk of dangerous voltages may be on the device Touching these components carrying high voltages can cause serious injury or death from electric shock Always observe the safety concept SELV PELV to ensure safe isolation and separation of low voltage supplies from the mains WARNING Serious injury from electric shock During electrical installation cables connectors etc can be live Before s...

Page 6: ... 1 Assembly Rules 17 5 2 Electrical Installation 18 5 2 1 Connectors Overview 18 5 2 2 Pin Assignment POWM02 19 5 2 3 Pin Assignment POWM01 20 6 Commissioning 23 6 1 USB Driver Installation Windows 24 6 2 DIP Coded Rotary Switch 25 6 3 REMOTE LOCAL Switch R L 25 6 4 Diagnostic by LED Display 26 6 5 Reset Button 27 7 Parameterising the Module 28 8 Service 29 9 Version Compatibility 29 10 Warranty D...

Page 7: ...y for the I Os and the limit switches separate 24 VDC Please consider the supply voltage for each connected module The supply voltage for the power stages 24 VDC to 70 VDC also generates the internal logic supply of 5 V Each power module can supply a maximum of 10 more modules The main power module contains additional features for the configuration of the phyMOTIONTM Fig 1 Wiring diagram ...

Page 8: ...es 20 A max Optional electrically isolated 24 VDC for inputs outputs limit and reference switches Configuration USB interface for programming and diagnostics Device address switch Remote Local switch Reset button Connection of an external phytron touch panel projected 2012 The external supply must be designed for the required current e g by the SPH 240 2410 24 power supply unit ...

Page 9: ... supply 24 to 70 VDC supply voltage for motors and generates internally the logic voltages 20 A max Optional electrically isolated 24 VDC for inputs outputs limit and reference switches Configuration The POWM02 is purely an intermediate supply and thus provides no configuration interface ...

Page 10: ...Manual POWM01 POWM02 MA 1273 A004 EN 10 4 Technical Data 4 1 Declaration of Incorporation ...

Page 11: ...panel Weight POWM01 68 g 90 g without with front panel POWM02 53 g 86 g without with front panel Mounting Plug in module into the modular stepper motor controller phyMOTIONTM POWM01 02 modules are exclusively for mounting in the specially designed power slots Mounting position vertical ...

Page 12: ...n Interfaces 24 70 VDC Motor Supply 24 VDC to 70 VDC input range for the supply of the power stages and for generating the internal logic supply 24 VDC I O Supply Separate 24 VDC for the supply of I Os e g digital inputs outputs of the DIOM01 limit and reference switches e g on the I1AM01 INAM01 and EXAM01 USB USB interface for parameterising and programming of the phyMOTIONTM Touch panel 4 pin We...

Page 13: ... max 20 A UB max 5 A 24 VDC Power loss 1400 mW at UB 70 V Over voltage protection no Short circuit protection Logic voltage 5 V auto reset 2 6 A UB 2 x 10 A Diagnostics 2 status LEDs on the front panel Interfaces 24 70VDC Motor Supply 24 VDC to 70 VDC input range for the supply of the power stages and for generating the internal logic supply 24VDC I O Supply Separate 24 VDC for the supply of I Os ...

Page 14: ...s Only POWM01 Configuration USB interface for programming and diagnostics Device address switch for setting a fixed bus address is necessary e g with RS 485 CAN etc Remote Local switch for switching the mode from Remote controller receives the commands via HOST interface to Local the controller is running in pure stand alone mode with a sequential program Reset button for the resetting of the cont...

Page 15: ...d was ordered In case you receive an individually packed POWM01 POWM02 as an expansion module or after repair or service unpack the module in ESD protected area only CAUTION Possible damage by ESD The modules of the phyMOTIONTM consist of sensitive electronic components that can be destroyed by electrostatic discharge voltages Always store and transport single modules in ESD protective packaging A...

Page 16: ...ve the appropriate fuses All modules must be inserted and screwed into the phyMOTIONTM housing before powering up If necessary unoccupied module slots must be covered with the supplied blank front plates Never operate the equipment when open Do not plug or unplug the modules while powered Do not plug or unplug the connectors while powered If the equipment was energised wait 3 minutes after power o...

Page 17: ...ated slots You must define these slots before ordering An intermediate module can also be used to separate the motor supply voltage on the rear backplane Thus two different motor power supplies can be driven in the phyMOTION Be careful that no slots are left empty ensure correct addressing of the modules Push the module card carefully into the guide rail until the rear contacts the housing s frame...

Page 18: ...ectors If all the connections are made the last step is to plug in the power supply to the mains 5 2 1 Connectors Overview Connector Number of pins Connector on the module Phoenix Mating connector Phoenix Mating connector ID number 24 70 V Supply 1x2 PC4 2 G 7 62 PC4 22 ST 7 62 10014443 24 V Supply 1x2 MCDN1 5 2 G1 3 5P26 FMC1 5 2 ST 3 5 10007077 The mating connector is included in delivery of the...

Page 19: ...phytron 19 MA 1273 A004 EN 5 2 2 Pin Assignment POWM02 Here is the pin assignment for the POWM02 module Fig 4 Pin assignment POWM02 For wiring please use the above defined mating connectors ...

Page 20: ...Manual POWM01 POWM02 MA 1273 A004 EN 20 5 2 3 Pin Assignment POWM01 Here is the pin assignment for the POWM01 module Fig 5 Pin Assignment POWM01 ...

Page 21: ...e A is directly connected with the USB port of the controller type B Fig 6 X5 Com USB port type B DIN IEC 61076 3 108 Fig 7 Wiring scheme PC POWM01 by cable A B i USB driver To use the USB interface please install the appropriate USB driver in advance before connecting the phyMOTIONTM Install the USB drivers from the delivered phytron CD Administrator authorizations are required for the driver ins...

Page 22: ...ionality e g Android based tablet can be connected to this interface Fig 8 4 pin Western modular connector L flat oval 4p 4 K It is used e g for configuring and diagnosing the phyMOTIONTM controller e g functions such as entering of movement commands output settings or status message display ...

Page 23: ...orting manual phyLOGICTM ToolBox Communication Software for the phyMOTIONTM Stepper Motor Controller For programming the sequential program please read Further manual Detailed information on this subject is in a supporting manual phyLOGICTM Command Reference for the phyMOTIONTM Controller i CAUTION Possible damage Some modules are set to a default value on delivery So e g the motor current must be...

Page 24: ...on System Then select the Device manager tab The USB components can be found in Computer Ports and in Universal Serial Bus Controller Here the new USB component is shown USB Serial Port Com X You ll find information about the driver installation for the chip FT232R and more drivers for Linux and MAC on http www ftdichip com i USB driver Using the USB interface please install the appropriate USB dr...

Page 25: ...he PC In this mode user created programs can be transferred to the controller and back It is possible to test individual commands in the REMOTE mode or to drive the motor for test purposes via phyLOGICTM ToolBox LOCAL Switching to LOCAL starts the stored program automatically The program must be in the start up tab a The program is executed without connecting to a computer b Program execution with...

Page 26: ...04 EN 26 6 4 Diagnostic by LED Display The LEDs indicate the status of the power modules by colours and flashing Fig 10 Status LEDs LEDs left right off No power supply connected green Ready power supply available UB 20 V red UB 20 V ...

Page 27: ...04 EN 6 5 Reset Button The reset button on the Remote Local switch is recess mounted in order to prevent unintentional activation The Reset resets any error messages Waite time after removal of the reset signal approx 3 sec ...

Page 28: ...s no parameterising for the POWM01 POWM02 For more information about parameters and programming of the phyMOTIONTM see the following manual Further manual Detailed information on this subject is in a supporting manual phyLOGICTM Command Reference for the phyMOTIONTM Controller ...

Page 29: ...ce the red seal tape is renewed Loosen the screw on top and the screw on the bottom of the module s front plate Pull the card carefully by the handle If you want to use the phyMOTION after removing a module the gap has to be sealed with a blanking plate before power supply is reconnected and switched on To send a module to phytron use ESD packaging only 9 Version Compatibility POWM01 2 POWM02 2 ca...

Page 30: ...es which show a failure due to defects in material or caused by the production process This warranty does not include damage caused by the customer for example not intended use unauthorized modifications incorrect handling or wiring 10 3 Registered Trademarks In this manual several trademarks are used which are no longer explicitly marked as trademarks within the text The lack of these signs may n...

Page 31: ... E ESD 15 I Installation 15 18 Intended use 5 L LED 12 26 LOCAL 25 M Mating connector 18 Module supply 12 13 P Parameter 21 Pin assignment 19 20 Potential separation 12 Power supply 17 Programming 23 R Remote 12 25 Reset button 12 27 S Safety instructions 5 Service 15 29 Short curcuit 12 Slot 13 Switch 25 System expansion 15 T Touch Panel 22 W Warranty 30 ...

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