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User Manual 

Turnaround Sheave 

108-3108-HV0 
108-3108-HV1 

 

 

OPS-3108 Rev E 

 

2 

 

Revision History 

 

Issue, Release Date 

Description 

Rev A, 24 April 2010 

Initial Issue 

Rev B, 22 June 2010 

Fitting Tool Catcher Added 

Rev C, 13 June 2011 

Tool Catcher Adaptor Assembly Added 

Rev D, 17 Jan 2014 

Corrected Pulley Wheel Part Nos 

Rev E, 15 Jan 2015 

Added Lift Declaration 

 

Summary of Contents for 108-3108-HV0

Page 1: ...OPS 3108 Rev E Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual Turnaround Sheave 108 3108 HV0 HV1...

Page 2: ...ication 5 Table 2 Maintenance Record 16 Table 3 Part List for 108 3108 HV0 18 Table 4 Parts List for 108 3108 HV1 19 Table 5 Parts List for 108 4131 HV0 20 Table 6 Part List for Handling Kit 108 3508...

Page 3: ...Revision History Issue Release Date Description Rev A 24 April 2010 Initial Issue Rev B 22 June 2010 Fitting Tool Catcher Added Rev C 13 June 2011 Tool Catcher Adaptor Assembly Added Rev D 17 Jan 2014...

Page 4: ...n that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained competent and utilise the appropriate PPE Ensure the identification plate is fi...

Page 5: ...nd maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each product is suppli...

Page 6: ...ensor Housing P3 or Blank Maximum Working Pressure 10 000 Psi 690 bar Maximum Test Pressure 15 000 Psi 1035 bar Safe Lifting Load 6 1 2 Ton Weight 876 lbs 398 Kg 108 3108 HV0 847 lbs 385 Kg 108 3108 H...

Page 7: ...User Manual Turnaround Sheave 108 3108 HV0 108 3108 HV1 OPS 3108 Rev E 6 Figure 2 Specification drawing dimensions in inches...

Page 8: ...User Manual Turnaround Sheave 108 3108 HV0 108 3108 HV1 OPS 3108 Rev E 7 Figure 3 Specification drawing dimensions in mm...

Page 9: ...1 2008 and is registered with BSI Certificate No FS 511512 OPS 3108 Rev E 8 Part Number 108 3108 HV0 Description 20 TAS 5 3 4 10K Working Pressure N A Temperature 18 C TO 121 C Pad eye SWL 6 5 TONNE 6...

Page 10: ...s are attached to make the handling and stabbing in process easier An alternative Bottom Sub can be provided to allow the Phuel IRIS tool catcher to be directly incorporated without wasting more riser...

Page 11: ...ng used is fitted To avoid tilting during lifts it is recommended that 2 lifting points are used to lift the equipment into place 4 2 During Job Using suitable pump fill TAS with clean grease Secure t...

Page 12: ...ling Kit to remove the Seal Ring Ensure that the internal volume is open to atmosphere to avoid creating a vacuum Tip Tighten the screws a little amount each time ensuring that they are all being exte...

Page 13: ...ded equally Replace the Inner and Outer Plates and secure with the screws and Nordloc washers Tip Position the Plates so that the four tapped holes in the Seal Ring are not covered This ensures that t...

Page 14: ...daptor to the Turnaround Sheave if not already fitted Split Tool Catcher down removing the Top Sub Finger Hub and top fingers Shock Absorber and Spacer Spring Refer to relevant Tool Catcher manual for...

Page 15: ...Job Refer to Section 4 1 and Section 4 3 for details 5 2 2 Yearly Disassemble Turnaround Sheave see Figure 4 Assembly Disassembly Instructions clean and degrease all components Inspect the condition o...

Page 16: ...User Manual Turnaround Sheave 108 3108 HV0 108 3108 HV1 OPS 3108 Rev E 15 Figure 4 Assembly Disassembly Instructions...

Page 17: ...User Manual Turnaround Sheave 108 3108 HV0 108 3108 HV1 OPS 3108 Rev E 16 5 3 Maintenance Record Sheet Date Performed Type of Maintenance Performed By Verified By Comments Table 2 Maintenance Record...

Page 18: ...a minimum of 5 minutes Bleed pressure off Increase pressure to Maximum Working Pressure allow to stabilise maintain this pressure for 5 minutes and bleed off then re pressurise to Maximum Working Pres...

Page 19: ...3373 STL 2 THIN ROLLER BEARING KAYDON KF180XP0 13 190 1758 416 1 AFO Plug PLAA3124010A 14 801 0387 H90 1 O Ring B S Size 387 15 801 0389 H90 1 O Ring B S Size 389 16 801 3437 GRF 1 BACK UP RING TO SU...

Page 20: ...THIN ROLLER BEARING KAYDON KF180XP0 13 190 1758 416 1 AFO Plug PLAA3124010A 14 801 0387 H90 1 O Ring B S Size 387 15 801 0389 H90 1 O Ring B S Size 389 16 801 3437 GRF 1 BACK UP RING TO SUIT 387 17 80...

Page 21: ...1 ADAPTER PROTECTOR 6 250 6 ACME Table 5 Parts List for 108 4131 HV0 Figure 5 Tool Catcher Adapter Assembly Item Number Part Number Quantity Description 1 108 3499 STL 4 JACK PLATE 2 108 3511 STL 3 J...

Page 22: ...OPS 3108 Rev E 21 Figure 6 Turnaround Sheave Assembly...

Page 23: ...OPS 3108 Rev E 22 Figure 7 Alternative Wheel Part Nos...

Page 24: ...OPS 3108 Rev E 23 Figure 8 Handling Kit...

Page 25: ...HV0 Part No Qty Description 801 0387 H90 1 O Ring B S Size 387 801 0389 H90 1 O Ring B S Size 389 801 3437 GRF 1 Back Up Ring to suit 387 801 3436 GRF 1 Back Up Ring to suit 389 801 0119 V90 3 O Ring...

Page 26: ...ng with the buckling stresses Internal pressure will not be considered as even low pressures will create a significant tensile force that will counteract the effect of the riser weight and any applied...

Page 27: ...08 Rev E A 2 Typical Equipment Arrangement For discussion purposes the diagram below shows the typical arrangement of the equipment for braided and slickline operations Figure 9 Typical Hook Up Arrang...

Page 28: ...a a F f f F f Since we are dealing with bending in a single plane b by bx f f f 2 2 The allowable axial compressive stress Fa is determined from the following assuming that 60 t D c c c y c a C r Kl...

Page 29: ...ia about the axis of bending 4 4 64 ID OD And A Cross section Area 2 2 4 ID OD For the riser section the OD 6 970 in minimum and the ID 5 145 in maximum Therefore I 81 46 in4 and A 17 4 sqin so r 2 16...

Page 30: ...15 0 13 3 12 0 10 9 10 0 9 2 100 29 8 22 4 18 4 15 7 13 8 12 4 11 2 10 3 9 4 300 28 0 21 3 17 6 15 2 13 4 12 0 10 9 9 9 500 26 5 20 4 16 9 14 6 12 9 11 6 10 5 700 25 2 19 6 16 3 14 1 12 5 11 2 1000 27...

Page 31: ...ssembly 3 Ensure parts are aligned when stabbing into seals 4 Pressure Test Leaking Fittings 1 Tighten fitting to try and halt leak 2 If still leaking remove fitting clean with a wire brush and re tap...

Page 32: ...internal pressure test has been applied after assembly 2 Strip down and investigate Consult Agent for advise During Operations Confirmed with sensor Confirm with high up weight versus down weight Deb...

Page 33: ...ecifically designed to allows the lower sheave to be mounted to the lubricator and ensure that the wire runs into the greasehead correctly It is designed to interface with a WTi style lower sheave wit...

Page 34: ...User Manual Turnaround Sheave 108 3108 HV0 108 3108 HV1 OPS 3108 Rev E C 2 Operation...

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