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adsorbed moisture, it is exposed to a second air stream at an 

elevated temperature (reactivation). This causes the moisture 

to be driven out of the desiccant preparing it for more 

moisture adsorption. This process is done on a continuous 

basis, providing a constant drying process. The two air 

streams (process and reactivation) are separated by seals, 

which contact the desiccant media. Figure 1 illustrates the 

relationship of the seals and airflow pattern. The dehumidifier 

is designed with the two air streams flowing in opposite 

directions (counter flow) thereby maximizing the energy 

efficiency of the equipment.

2.1 How the Phoenix 4800E Works

The Phoenix 4800E has two separate air streams that run 

through it – Process and Reactivation (Fig. 1).

Process Air Stream: 
P1

 – 4800 CFM of air enters the machine (Process Air Inlet) 

and...

P2

 – ...water vapor from incoming air is deposited (adsorbed) 

on the desiccant wheel.

P3

 – 4800 CFM of dry air exits the machine (Process Air 

Outlet).

Reactivation Air Stream:
R1

 – 2000 CFM of air enters the machine (Reactivation Air 

Inlet) and...

R2

 – passes over the heater coils.

R3

 – Water vapor is picked up (desorbed) from the desiccant 

wheel by the hot air and...

R4

 – ... 2000 CFM of wet air exits the machine (Reactivation 

Air Outlet).

3 Installation

Proper installation is critical to the performance of the 

Phoenix 4800E.  Follow the guidelines below to maximize 

service life and performance. 

3.1 Inspection

Thoroughly inspect the machine to insure no damage has 

occurred during shipping or on the job site.

3.2 Location

Note the following precautions when locating the Phoenix 

4800E:

The 4800E is designed to be used indoors or outdoors.
If the humid area is very large, dehumidification can be 

improved by adding an outlet duct to circulate process air to 

stagnant areas.

3.3 Set-Up

When conditions warrant the use of a desiccant dehumidifier, 

use one of the setups described below to achieve efficient 

drying, while avoiding secondary damage.  Review Section 

2.1 to understand the desiccant drying process.  Always 

ensure that the Reactivation Outlet duct is vented to the 

outdoors to minimize the possibility of secondary damage.  
 

Neutral Pressure Setup

Many drying applications require neutral pressure operation.  

In this setup, the Process Air Inlet pulls air from the affected 

area (drying chamber) and returns dried, processed air to the 

affected area via the Process Air Outlet.  
 
The Reactivation Air Inlet and Outlet are both ducted to the 

outdoors (or left open if the unit is set up outside).
 

Positive Pressure Setup

For Positive Pressure operation, the Process Air Inlet pulls air 

from outside the drying chamber, while the Process Air Outlet 

is ducted into the chamber.  
 
The Reactivation Air Inlet and Outlet are both ducted to the 

outdoors (or left open if the unit is set up outside).

Cabinet Divider 

and Seals

Reactivation Air Outlet

Process Air Inlet

Heater

Principle of Operation

Process Air Outlet

Desiccant Wheel

Desiccant Wheel

Drive and Chain

Reactivation Air Inlet

Summary of Contents for 4800 E

Page 1: ...at the installation operation and maintenance can proceed successfully Ultimate satisfaction depends on the quality of the installation and thorough understanding of the operation of this equipment The dehumidifier is built around tested engineering principles and has passed a thorough inspection for quality of workmanship and function 3032 pints day AHAM 4800 CFM process airflow Dries in temperat...

Page 2: ...y before using this unit Proper adherence to these instructions is essential to obtain maximum benefit from your Phoenix 4800E 1 Specifications Specifications for 4800E Part No 4028003 with Frame Part No 4029191 without Frame Power 480 VAC 3 Phase 106 FLA Water 3032 pints day AHAM Removal Blower 4800 CFM Process Air Flow 2000 CFM Reactivation Air Flow Operating 10ºF to 140ºF Range Filters Process ...

Page 3: ... maximize service life and performance 3 1 Inspection Thoroughly inspect the machine to insure no damage has occurred during shipping or on the job site 3 2 Location Note the following precautions when locating the Phoenix 4800E The 4800E is designed to be used indoors or outdoors If the humid area is very large dehumidification can be improved by adding an outlet duct to circulate process air to ...

Page 4: ...E is a powerful tool capable of removing a great deal of water from most environments Care must be taken to avoid secondary damage of over drying and or unexpected condensation The Phoenix 4800E removes vapor water from the incoming process air stream and transfers it to the outgoing reactivation air stream The reactivation exhaust air is hot and wet Take care to prevent the reactivation exhaust a...

Page 5: ... terminals 3040 and 3042 The external control must be designed to operate a 115 VAC circuit 5 5 Alarm Light and Horn The alarm indicator lamp illuminates and horn sounds to indicate that a fault condition exists The fault conditions could be Motor Overload process or reactivation Reactivation Temperature greater than 375 F No dehumidification i e saturated wheel Low reactivation airflow Stuck heat...

Page 6: ...lly the seals will not require service or replacement However should damage occur or if poor performance as the result of an air leak is suspected the following inspection must be performed to determine whether the seals should be replaced Inspection 1 Turn the unit off and remove the access covers 2 Visually inspect for gaps between the desiccant media and the seals 3 If significant gaps wear or ...

Page 7: ...7 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 7 Panel Layout Wiring Diagram ...

Page 8: ... L1 L2 L3 3L1 3L2 3L3 8 AWG PER PHASE TYPE MTW 3CB 90 DEG C COPPER 40A 24 KW 28 9FLA HEATER C HCR 8 AWG PER PHASE TYPE MTW 90 DEG C COPPER 4T2 4T3 4T1 FIELD DETERMINE L1 L2 L3 4L1 4L2 4L3 PMS 14 AWG PER PHASE TYPE MTW OLR P 90 DEG C COPPER 7 5HP 3600 RPM PROCESS MOTOR PMS 14 AWG PER PHASE TYPE MTW 90 DEG C COPPER 10 9FLA 5T2 5T3 5T1 FIELD DETERMINE L1 L2 L3 5L1 5L2 5L3 RMS 14 AWG PER PHASE TYPE MT...

Page 9: ...9 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 7 Panel Layout Wiring Diagram ...

Page 10: ...xcessive infiltration of humid air into the controlled area 4 Area not vapor tight Seal with paint or vapor barrier 1 Dehumidistat needs adjustment Re adjust 2 Improper settings Re adjust Faulty humidity controls 3 Defective Replace 1 Dirty filter Clean or replace 2 Obstruction at inlet outlet or ducting Remove obstruction Inadequate air flow 3 Clogged desiccant media high pressure differential ac...

Page 11: ...lay AR a ALARM lamp illuminates b Alarm horn sounds c Terminals 3080 and X2 energize These terminals can be utilized for an external alarm 1 amp maximum d Time relay TR1 starts the 5 minute heater cool down cycle Following the delay I TR1 relay energizes opening contacts for the COOL DOWN light and reactivation blower motor starter RMS Rotor motor terminals 3470 and X2 de energize Reset alarm by t...

Page 12: ... 1 4027228 1 Blower Reactivation 460V 5HP 2 4027229 1 Blower Process 460V 7 5HP 3 4028630 1 Probe Thermocouple Type J 12 4 4028633 3 Heating Element 24KW 5 4020175 1 Dehumidistat 6 4028771 1 Temperature Controller with Control Output Board Relay SPST 7 4032306 1 Control Box 8 4030198 2 Fusa 2A 9 4030199 1 Fuse 4A ...

Page 13: ...er repair or installation accident acts of nature or any other cause beyond Therma Stor Products reasonable control Limitations and Exclusions If any 4800 part is repaired or replaced the new part shall be warranted for only the remainder of the original warranty period applicable thereto but all warranty periods will be extended by the period of time if any that the 4800 is out of service while a...

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