Phoenix 4800 E Owner'S Manual Download Page 11

11

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9  Detailed  Sequence  of  Events       
     – Control Operation

1)  Turning on Main Disconnect at dehumidifier provides  

 

480 VAC, 3 phase power to the control panel. Power is  

 

distributed to breakers for blower motors, heaters and  

 

the control transformer. The control transformer  

 

supplies 115 VAC for control system and desiccant  

 

wheel motor.

 

a)  PHASE OUT lamp, if illuminated, indicates the  

 

 

power supply is not connected correctly. Rewire  

 

 

power supply as needed.

 

b)  STANDBY lamp illuminates.

 

c)  Rotor motor terminals, 3470 and X2, energize  

 

 

providing the desiccant motor with 115 VAC power.  

 

 

Desiccant wheel begins to rotate.

 

d)  Reactivation motor starter RMS contacts close,  

 

 

starting the reactivation blower.

 

e)  COOL DOWN light illuminates, indicating the timed  

 

 

heater cool down cycle has started.

 

f)  Time relay TR1 starts the 5 minute heater cool  

 

 

down cycle.  Contacts are normally closed, timed 

  

 

open (NCTO). Following the delay…

 

 

I)  TR1 relay energizes, opening contacts for the 

 

 

 

COOL DOWN light and reactivation blower  

 

 

 

motor starter (RMS). Rotor motor terminals  

 

 

 

3470 and X2 de-energize. 

Note: The cool down cycle can be interrupted if the RUN 

position is selected and no alarm conditions are present.

2)  Selecting the RUN position (selector switch) …
 

a)  Provides power to the temperature control TC.

 

b)  Start relay SR energizes, if no alarm conditions  

 

 

are present (AR relay de-energized)

 

 

I)  Time relay TR1 and COOL DOWN light  

 

 

 

de-energize. Run indicator illuminates.   

 

 

 

Reactivation blower motor starter is energized.   

 

 

 

Pressure switch PS1 is activated when  

 

 

 

reactivation airflow reaches minimum level.

 

 

II)  TDR2 starts a 20 second delay followed  

 

 

 

by energizing Process motor start (PMS), hour  

 

 

 

meter, and TDR4 40sec timer.  If pressure  

 

 

 

switch PS1 was not activated in previous step  

 

 

 

due to lack of airflow, Alarm relay is energized  

 

 

 

and unit is not allowed to run.

 

 

III)  Heater “A” Relay HAR energizes, if auxiliary  

 

 

 

 

contacts of the reactivation motor overload  

 

 

 

(RMS) are closed and the temperature control  

 

 

 

is calling for heat.  

 

 

IV)  Upon TDR4 reaching 40seconds, remaining  

 

 

 

heat contactors HBR and HCR are energized

3)  If temperature in reactivation heater plenum exceeds  

 

375°F, the temperature control TC will close its  

 

auxiliary contact, energizing the latching alarm  

 

relay AR. 

 

a)  ALARM lamp illuminates.

 

b)  Alarm horn sounds.

 

c)  Terminals 3080 and X2 energize. These  

 

 

terminals can be utilized for an external alarm  

 

 

(1 amp maximum).

 

d)  Time relay TR1 starts the 5 minute heater cool  

 

 

down cycle. Following the delay…

 

 

I)  TR1 relay energizes, opening contacts for the  

 

 

 

COOL DOWN light and reactivation blower  

 

 

 

motor starter (RMS). Rotor motor terminals  

 

 

 

3470 and X2 de-energize. 

 

Reset alarm by turning the selector switch to  

 

STANDBY.

 

Probable causes for a high temperature fault are  

 

reduced air flow, dirty filter, incorrect reactivation  

 

blower rotation, or blower failure.

4)  On a fault from an overload relay (OLR-P or OLR-R), the  

 

latching alarm relay (AR) energizes.  The effect is listed  

 

in lines 3a through 3d.

 

Turn the selector switch to STANDBY, allowing the  

 

cool down cycle to complete before turning OFF the  

 

main disconnect. Follow Lock Out – Tag Out procedure  

 

to de-energize the power cord supplying the 4800.  

 

Reset the  overload relay located in the control  

 

cabinet. Close and secure cabinet door. Energize unit  

 

following proper Lock Out – Tag Out procedure.

 

 

Probable causes for a fault from an overload relay  

 

are insufficient restriction of airflow (overloading motor  

 

by allowing excessive airflow) or blower/motor failure.

5)  On a fault from the internal process dehumidistat  

 

that persists for 20 minutes, the latching alarm relay  

 

(AR) energizes.  The effect is listed in lines 3a through  

 

3d. TDR1 provides a 10 minute delay for the removal  

 

of residual humidity desiccant during startup.

 

Reset alarm by turning the selector switch to  

 

STANDBY.

 

Probable causes for a fault from the internal    

 

dehumidistat are heater failure or desiccant failure.

6)  On a fault from a stuck heater contactor, the Alarm Relay 

will energize and the reactivation blower will remain on 

continuously. The Rotor will continue to turn, but the 

process blower will NOT come on. Shut off power with the 

main disconnect and replace the inoperable contactor to 

clear the error.

No dehumidistat is provided to monitor process inlet air 

condition (see over-dry warning section 3.5).  An external 

control (dehumidistat, thermostat or other dry contact) 

can be wired in place of the jumper across terminals 

1 and 3082. The external control must be designed to 

operate a 115 VAC circuit. Contact closure will start 

dehumidification. A control wired across terminals 1 and 

3082 will be in series with the selector switch. Turn the 

selector switch to RUN to operate the dehumidifier from 

an external control.

 

Summary of Contents for 4800 E

Page 1: ...at the installation operation and maintenance can proceed successfully Ultimate satisfaction depends on the quality of the installation and thorough understanding of the operation of this equipment The dehumidifier is built around tested engineering principles and has passed a thorough inspection for quality of workmanship and function 3032 pints day AHAM 4800 CFM process airflow Dries in temperat...

Page 2: ...y before using this unit Proper adherence to these instructions is essential to obtain maximum benefit from your Phoenix 4800E 1 Specifications Specifications for 4800E Part No 4028003 with Frame Part No 4029191 without Frame Power 480 VAC 3 Phase 106 FLA Water 3032 pints day AHAM Removal Blower 4800 CFM Process Air Flow 2000 CFM Reactivation Air Flow Operating 10ºF to 140ºF Range Filters Process ...

Page 3: ... maximize service life and performance 3 1 Inspection Thoroughly inspect the machine to insure no damage has occurred during shipping or on the job site 3 2 Location Note the following precautions when locating the Phoenix 4800E The 4800E is designed to be used indoors or outdoors If the humid area is very large dehumidification can be improved by adding an outlet duct to circulate process air to ...

Page 4: ...E is a powerful tool capable of removing a great deal of water from most environments Care must be taken to avoid secondary damage of over drying and or unexpected condensation The Phoenix 4800E removes vapor water from the incoming process air stream and transfers it to the outgoing reactivation air stream The reactivation exhaust air is hot and wet Take care to prevent the reactivation exhaust a...

Page 5: ... terminals 3040 and 3042 The external control must be designed to operate a 115 VAC circuit 5 5 Alarm Light and Horn The alarm indicator lamp illuminates and horn sounds to indicate that a fault condition exists The fault conditions could be Motor Overload process or reactivation Reactivation Temperature greater than 375 F No dehumidification i e saturated wheel Low reactivation airflow Stuck heat...

Page 6: ...lly the seals will not require service or replacement However should damage occur or if poor performance as the result of an air leak is suspected the following inspection must be performed to determine whether the seals should be replaced Inspection 1 Turn the unit off and remove the access covers 2 Visually inspect for gaps between the desiccant media and the seals 3 If significant gaps wear or ...

Page 7: ...7 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 7 Panel Layout Wiring Diagram ...

Page 8: ... L1 L2 L3 3L1 3L2 3L3 8 AWG PER PHASE TYPE MTW 3CB 90 DEG C COPPER 40A 24 KW 28 9FLA HEATER C HCR 8 AWG PER PHASE TYPE MTW 90 DEG C COPPER 4T2 4T3 4T1 FIELD DETERMINE L1 L2 L3 4L1 4L2 4L3 PMS 14 AWG PER PHASE TYPE MTW OLR P 90 DEG C COPPER 7 5HP 3600 RPM PROCESS MOTOR PMS 14 AWG PER PHASE TYPE MTW 90 DEG C COPPER 10 9FLA 5T2 5T3 5T1 FIELD DETERMINE L1 L2 L3 5L1 5L2 5L3 RMS 14 AWG PER PHASE TYPE MT...

Page 9: ...9 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 7 Panel Layout Wiring Diagram ...

Page 10: ...xcessive infiltration of humid air into the controlled area 4 Area not vapor tight Seal with paint or vapor barrier 1 Dehumidistat needs adjustment Re adjust 2 Improper settings Re adjust Faulty humidity controls 3 Defective Replace 1 Dirty filter Clean or replace 2 Obstruction at inlet outlet or ducting Remove obstruction Inadequate air flow 3 Clogged desiccant media high pressure differential ac...

Page 11: ...lay AR a ALARM lamp illuminates b Alarm horn sounds c Terminals 3080 and X2 energize These terminals can be utilized for an external alarm 1 amp maximum d Time relay TR1 starts the 5 minute heater cool down cycle Following the delay I TR1 relay energizes opening contacts for the COOL DOWN light and reactivation blower motor starter RMS Rotor motor terminals 3470 and X2 de energize Reset alarm by t...

Page 12: ... 1 4027228 1 Blower Reactivation 460V 5HP 2 4027229 1 Blower Process 460V 7 5HP 3 4028630 1 Probe Thermocouple Type J 12 4 4028633 3 Heating Element 24KW 5 4020175 1 Dehumidistat 6 4028771 1 Temperature Controller with Control Output Board Relay SPST 7 4032306 1 Control Box 8 4030198 2 Fusa 2A 9 4030199 1 Fuse 4A ...

Page 13: ...er repair or installation accident acts of nature or any other cause beyond Therma Stor Products reasonable control Limitations and Exclusions If any 4800 part is repaired or replaced the new part shall be warranted for only the remainder of the original warranty period applicable thereto but all warranty periods will be extended by the period of time if any that the 4800 is out of service while a...

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