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                                                    Phoenix 2700 DHP 

       July 2018 

 

 

1.

 

   Introduction

 

Thank  you  for  choosing  the  Phoenix  2700  DHP laminator.    It  has  been  designed  and  manufactured  to 
provide  years  of  continuous  service.    Please  read  this  manual  thoroughly  before  operating.    Please 
inspect the box and the laminator for shipping damage.  Damage should be brought to  the attention of 
the delivering carrier immediately.

 

 

We  reserve  the  right  to  make  changes  to  this  publication  and  to  the  products  described  in  it  without 
notice. The details given in this manual are based on the most recent information available to us.  They 
may be subject to change in the future.  We retain the right to make changes to the construction or the 
design of our products without accepting any responsibility for modifying earlier versions. 
 
WARNING!  Any unauthorized changes or modifications to this unit without our prior written approval 
will void the user’s warranty and will transfer health and safety obligations to the end user. 
 

  

  CAUTION!  Please pay attention to all passages with these symbols. This information is 

vital to preventing user injury and/or damage to the unit.  Failure to follow this information could void 
the user’s warranties and transfer all safety obligations to the user. 

 

2.   Important Safety Instructions   

 

In this operating manual, you will find important safety messages regarding the product. 
Read  these  instructions  carefully,  failure  to  comply  with  the  following  safety  procedures  could 
result in serious injury. 

WARNING

     Do not attempt to service or repair the laminator.  Only authorized      maintenance 

and service technicians should make repairs. 

WARNING

      Do  not  connect  the  laminator  to  an  electrical  supply  or  attempt  to  operate  the 

laminator  until  you  have  completely  read  these  instructions.    Maintain  these 
instructions in a convenient location for future reference.

 

 

WARNING     

  To  guard against injury, the following safety precautions  must be observed in  the 

installation and use of the laminator. 

WARNING 

Ensure the

 

safety shield is in place before operating the Laminator. 

 

 

Operating without the safety shield can cause serious injury.

 

 

3.

   

Installation Safeguards   

 

 

Shipping damage should be brought to the immediate attention of the delivering carrier. 

 

Avoid locating the laminator near sources of heat or cold.  Avoid locating the laminator in 
the direct path of forced, heated or cooled air. 

 

The receptacle must be located near the equipment and easily accessible. 

 

 

Connect the power cord provided with the laminator to a suitably grounded outlet 

only.    This  machine  must  have  reliable  earth  ground  wire  to  ensure  the  safety  of  the 
machine during operations. 

Summary of Contents for 2700-DHP

Page 1: ...Phoenix 2700 DHP July 2018 1 OPERATING MANUAL Please read this manual carefully before operating ...

Page 2: ...ts 8 9 Control Panel Front 10 Power Panel Rear 11 Safety Shield 12 Feed Table 13 Roller Gap Adjustment 14 Temperature Display 15 Operation 16 Roller Cleaning Function 17 Auto Sleep Function 18 Motor Switch Safety Function 19 Heat Sensor Safety Function 20 Loading Film Rolls 21 Using 2 Film core adaptors 22 Threading Film 23 Adjusting Brake Tension 24 Troubleshooting 25 Specifications 26 Warranty 9...

Page 3: ... obligations to the user 2 Important Safety Instructions In this operating manual you will find important safety messages regarding the product Read these instructions carefully failure to comply with the following safety procedures could result in serious injury WARNING Do not attempt to service or repair the laminator Only authorized maintenance and service technicians should make repairs WARNIN...

Page 4: ... harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or tele...

Page 5: ...ollers Do not attempt to laminate items that exceed total recommended material thickness of the unit Do not place foreign object inside the machine Do not cut adhesive films directly on the surface of the rollers to avoid damaging the rubber coating Shut down the machine after laminating to avoid misusing this machine by others Turn off the power switch and unplug the power cord before moving the ...

Page 6: ...ne or near it Do not keep the machine in dusty areas or places with strong vibrations 6 Operating Precautions The following objects should not be subject to lamination o Volatile substances or any thermal sensitive substances e g Vinyl chloride o Valuable unique and unrecoverable objects o Objects subject to change of color and nature attributable to heat e g thermal sensitive paper crayons etc Im...

Page 7: ...hine on sturdy table or optional machine stand 3 Remove plastic cover and operating manual 4 Remove the feed tray and safety shield NOTE Remove all parts from shipping crate and boxes Inspect parts and the machine carefully Any missing parts should be reported to the shipper upon receipt of shipment ...

Page 8: ... 2 Tension Adjustment 11 Safety Shield safety latch 3 Supply Roll Bracket 12 Safety Shield 4 Supply Shaft 13 Feed Table 5 2 Core adaptor 14 Side Guide 6 Right Side Cabinet 15 Top Roller 7 Roller Gap Adjustment 16 Bottom Roller 8 Roller Gap Handle 17 Back Panel 9 Control Panel 18 Rear Power Panel ...

Page 9: ...l Panel Front 10 Power Panel Rear 1 Power Indicator 2 Ready Light 3 Temperature Adjustment 4 Speed Adjustment 5 Forward Reverse Switch 2 1 3 4 5 1 Power Cord 2 Main On Off switch 3 Heater Fuse 4 Motor Fuse 5 Fan Switch 6 Heat Roller Switch ...

Page 10: ...engage the safety interlock switch 5 To release the latch press the Red button on the lock Warning Ensure the safety shield is in place before operating the Laminator Operating without the safety shield can cause serious injury Note The laminator will operate only when the Safety Shield and Feed Table are in the fully locked position Both the interlocking switches must be activated for power to be...

Page 11: ...ort pins on both side frames 5 Slide Feed Table safety latch to the right and locked position to engage the safety interlock switch 6 To remove Feed Table retract safety latch lift front edge then back edge away from support pins then lift away from machine Note The laminator will operate only when the Safety Shield and Feed Table are in the fully locked position Both the interlocking switches mus...

Page 12: ...ment 14 Temperature Display LCD temperature display is located on the left front side cover Temperature is measured near the center of the top roller only 1 Laminate Position 2 1 16 Gap 3 1 8 Gap 4 3 16 Gap 5 1 4 Gap 6 Open Full Gap 7 8 6 1 4 5 3 2 1 1 ...

Page 13: ...ld and 12 Feed Table c Three repeating beeps and flashing power light indicates the heat sensor is blocked See 17 Heat Sensor Safety Feature The green ready light on the control panel will illuminate when the rollers have reached the temperature set point selected The forward reverse switch on the control panel is used to control THREE 3 motor conditions When the switch is in the FORWARD position ...

Page 14: ...rature dial clockwise to desired temperature setting Turn speed dial clockwise to desired speed setting Recommended settings for pouch boards is Temperature setting 10 and Speed setting 1 5 NOTE Recommended settings are starting points only and should be adjusted according to quality of output achieved Excess heat may damage the printed image or cause waves Insufficient heat may result in delamina...

Page 15: ...thout running the machine will go into STAND BY mode The temperature drops to 176 F and the ready light flashes a To resume operation press the MOTOR switch to the FWD position then back to the middle OFF positon b Allow machine to reheat to proper temperature and Ready light to illuminate solid 2 If the motor has been idle for four 4 hours without running the machine will go into SLEEP mode and t...

Page 16: ...eset the sensor turn the motor Forward Reverse switch to neutral or O positon and the main ON OFF switch to OFF then back to ON a You should hear three slow beeps indicating the sensor has been cleared 20 Loading Film rolls 1 Determine whether your film is on 1 or 2 diameter cores 2 Select to use the 1 core clip or 2 core adaptor for your film a 1 core clip is mounted in the middle of each supply ...

Page 17: ...g 2 core adaptors 3 Determine whether your film is POLY IN or POLY OUT style a Side A has the adhesive Poly 4 Place the supply shafts onto the shaft brackets with the arrows on the shaft matching the arrows on the left and right side frames Supply shaft 2 1 4 core clip POLY IN POLY OUT Shaft bracket ...

Page 18: ... the shafts with the film web coming off the bottom or the top of the roll depending on the poly direction of the film a POLY IN film comes off the BOTTOM of the roll b POLY OUT film comes off the TOP of the roll Note Twisting the film roll in the direction of the core clip or with the core clip will help slide the roll onto the core adaptors POLY IN POLY OUT ...

Page 19: ...LY IN film c Select Four 4 2 core adaptors d Slide Two 2 core adaptors onto the TOP shaft with the core clips pointing toward the FRONT of the machine when the clips are on TOP and the shafts are in place e Slide Two 2 core adaptors onto the BOTTOM shaft with the core clips pointing toward the REAR of the machine when the clips are on TOP and the shafts are in place Core Clip Shaft bracket 2 core ...

Page 20: ...lips are on TOP and the shafts are in place h Slide Two 2 core adaptors onto the BOTTOM shaft with the core clips pointing toward the FRONT of the machine when the clips are on TOP and the shafts are in place 4 Position each core adaptor 50 mm 2 inches inside the edge of the film roll width as noted on the supply shaft 5 Tighten the two 2 core adaptor screws on each core adaptor Core Clip Adaptor ...

Page 21: ...n position 4 Pull the bottom film web under the bottom idler bar then up over the two rollers sticking it to the top film web 5 Return the bottom idler bar to the up position in the idler bar channel 1 Idler Bar Channel 2 Bottom Idler Bar 1 Upper Film Roll 2 Top Idler Bar 3 Top Heat Roller 4 Feed Table 5 Lower Film Roll 6 Bottom Idler Bar 7 Bottom Heat Roller 8 Cooling Deck 9 Bottom Pull Roller 10...

Page 22: ...shield into position Note The film should be smooth and taught to the surface of the heat roller If the film is not tight enough adjust the brake tension on both sides of both top and bottom film rolls 23 Adjusting Brake Tension 1 To remove wrinkles in the film web tighten the brake adjustment on each film supply shaft using the supplied Allen wrench a Clockwise to increase brake tension b Counter...

Page 23: ...dial to faster speed Film supply roll gets loose during operation 1 Not enough brake tension supply 1 Increase brake tension on supply roll Lamination output is curled 1 Sheet is curled upward 2 Sheet is curled downward 1 Reduce top roll tension 2 Reduce bottom roll tension Two audible beeps when machine is turned ON machine will not heat up A Safety interlock switch is not in position Check both ...

Page 24: ...e 176 F 300 F variable temperature Warmup Time 20 25 min Heating Method Quartz tube Laminating Speed 1 6 to 10 Ft min variable Film Unwinds Top and bottom Film Core Size 1 and 2 Film Thickness 1 5 10 mil Power Supply 120 v 12 amp Power Consumption 1440 W Net Weight 120 lbs Dimensions 36 5 x 22 5 x 16 Shipping Weight 132 lbs Shipping Dimensions 39 x 20 x 22 ...

Page 25: ...r the period during the applicable term which the product remains in the possession of the original consumer purchaser Original consumer purchaser means the person who first purchased the product covered by this warranty It does not apply if it is found that at any time the equipment has not been used for its intended purpose Any unauthorized changes or modifications to this unit without our prior...

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