background image

GC8635

13-13

•  Due to the high wattage of the iron, only the specified cord set must be used.

•  Should damage be observed on the 

HOSE-CORD ASSY  14

 or 

CORDSET 40

, they must be replaced. 

Continued usage is not allowed.

•  When replacing the 

MICROSWITCH ASSY  4

, please dress the 2 attached wires such that they are free of tension. 

Pulling force on the wires may affect the steam triggering.

•  To avoid damage to the sealing & components of the 

BOILER ASSY  33

NEVER

 clean the boiler assy with vinegar, 

descaling agent or other corrosive chemicals.

• When replacing 

ELECTROVALVE 28

 or 

PUMP ASSY  39

, please be reminded to apply loctite at the joints for good 

sealing.

•  After the product has been repaired, it should function properly and has to meet the safety requirements & legal regulations 

as laid down & officially established at this moment.

•  The following tests are common checks that are conducted on a repaired product before it is returned to the consumer.

1. Soleplate temperature

Check that soleplate temperature is within IEC requirement.

Measure the temperature of the soleplate after the iron has reached steady state i.e connected to the mains for at least 
15 minutes.  The table below shows the temperature requirement.

Soleplate temperature (Deg C)

Materials, for example

Test-
point

==

Minimum

Maximum

120

143

All fabric types

2. Leakage current

Check that leakage current is within IEC requirement.

Measure leakage current between LIVE/NEUTRAL & EARTH.
IEC requirement is that at 230 V supply, the EARTH leakage current must be less than 0.75 mA.

3.  Water leakage / Functionality

Check that there is no water leakage from any part of the product during operation.

Check that the functionality of the product (product dependent) eg. steaming, variable steam, SOS, ASO etc is working 
properly.

4. Loose part

Check that there are no loose parts eg. extra screw in the product that can cause short-circuit or product malfunction.

REPAIR INSTRUCTIONS

Summary of Contents for PerfectCare Aqua GC8635

Page 1: ...ml Filling and emptying water Extra large filling hole Refill any time Heat up time 2 min Safety auto off Storage solution Carry lock Hose storage Hose storage compartment Power cord length 1 8 m Hose length 1 6 m Safe for all fabrics Even for delicates like silks Low water alarm Calc management Suitable for tap water Calc clean solution Easy De calc Calc clean reminder Safety Information This pro...

Page 2: ...Always deliver 1 perfect setting for all your clothes thanks to 1 Cylonic steam chamber 2 Advance Smart control processor 100 easy to use no adjustment required 100 safe on all delicate fabrics 100 fast on the toughest fabrics Tested and approved by experts Tested and approved by independent textile experts institutes Steam pressure Up to 5 bar Double your ironing speed with pressurized steam 2 2L...

Page 3: ...emble PLASTIC WASHER 1x 8 Remove Screw E1 E2 Remove Screw F Disassemble DECORATION CAP PRINTED 9 RYTON RING 10 DEVIATOR HOUSING MOLDED 11 IRON THERMISTOR ASSY 12 PLSTIC WASHER 2x 8 REAR HOSE CORD MOUNTED ASSY 14 HOUSING PRINTED 15 SOLEPLATE MOUNTED ASSY 16 Remove Screw A Disassemble LIGHT STRIP 1 Remove Screw B Disassemble INLAY AND LIGHT STRIP ASSY 2 Disassemble REFLECTOR MOLDED 3 Remove Screw C ...

Page 4: ...ch holder assy 5 6 7 8 4239 014 54961 4239 026 50372 4239 010 12911 4239 026 49501 Trigger spring Trigger molded Mica plate Plastic washer 9 10 11 12 4239 021 70901 4239 015 70153 4239 026 49491 4239 021 69942 Decoration cap printed Ryton ring Deviator housing molded Iron thermistor assy 14 15 16 4239 021 71992 4239 021 70692 4239 021 70651 Hose cord mounted assy Housing printed Soleplate mounted ...

Page 5: ...GC8635 5 13 Rubber bung Rubber pad 4 9 15 14 1 2 6 3 5 8 12 8 7 10 16 8 11 B C A F I2 E1 E2 I1 G2 G1 G3 G4 H D EXPLODEDVIEW IRON ...

Page 6: ...VE 28 SPACER TOP 29 RINSE HOUSING CAP PRINTED 30 RINSE HOUSING MOLDED 31 O RING 32 BOILER ASSY 33 BOILER SUPPORT BRACKET 34 SPACER BOTTOM 35 BOILER THERMISTOR ASSY 36 Disassemble RINSE CAP ASSY 24 Remove Screw N1 N2 N3 N4 N5 Disassemble WATERTANK ASSY 23 Remove SAFETY CAP 25 Release INOX CLAMP 26 2x Disassemble BRAIDED RUBBER HOSE BOILER 27 Release Hose clip Disconnect Wires Disassemble ELECTROVAL...

Page 7: ...TANK ASSY 23 Remove Screw S1 S2 S3 Disassemble POWER BUTTON PRINTED 37 Disassemble BUTTON FRAME PRINTED 38 Remove ScrewT Release INOX CLAMP 26 2x Disassemble BRAIDED RUBBER HOSE BOILER 27 Disconnect Wires Disassemble POWER BOARD PCB PUMP SERVICE KIT 39 Remove Screw U1 U2 Disassemble Cord clamp Disassemble POWER CORD EU 40 Disassemble STAND BOTTOM MOLDED 41 DISASSEMBLY ADVICE STAND ...

Page 8: ...mp 27 28 29 30 31 4239 015 59771 4239 017 12802 4239 026 51241 4239 021 72612 4239 026 49732 Braided rubber hose Boiler Electrovalve Spacer top Rinse housing cap printed Rinse housing molded 32 33 34 35 36 4239 015 59751 4239 021 69891 4239 026 42581 4239 026 32181 4239 021 69951 O ring Boiler assy Boiler support bracket Spacer bottom Boiler thermistor assy 37 38 39 40 4239 021 70772 4239 021 7076...

Page 9: ...GC8635 9 13 21 19 18 17 22 20 23 L2 M1 M2 L1 K1 K2 K4 K3 EXPLODEDVIEW STAND ...

Page 10: ...GC8635 10 13 39 41 27 38 37 34 30 24 31 32 40 26 36 N1 U1 U2 N2 N3 N4 N5 T S1 S2 S3 28 29 25 35 33 O1 O2 P R Q EXPLODEDVIEW STAND ...

Page 11: ...iler Earth Point Flex Neutral Iron Live Pump EV Live WA1 PCB to EV Pump Live WA2 PCB to Pump Ctrl WA19 HE L Fuse L WA7 PCB to EV Ctrl WA20 HE N Fuse N WA6 Fuse N PCB WA5 Fuse L PCB Flex Live Boiler Live Iron Neutral Thermistor Boiler EV Ctrl Pump Ctrl Boiler Neutral Comms Thermistor WA3 Earth Wire_Boiler WIRING DIAGRAM STAND ...

Page 12: ...GC8635 12 13 Thermal Fuse Mid air crimp connection Hosecord to Stand IRON JST eSL 3 way wite to wire connector Trigger micro switch Iron Earth Point Iron Thermistor Iron Heater LED WIRING DIAGRAM IRON ...

Page 13: ...cks that are conducted on a repaired product before it is returned to the consumer 1 Soleplate temperature Check that soleplate temperature is within IEC requirement Measure the temperature of the soleplate after the iron has reached steady state i e connected to the mains for at least 15 minutes The table below shows the temperature requirement Soleplate temperature Deg C Materials for example Te...

Reviews: