Philips DVR5100/75 Page 1 Service Manual Download

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Service Manual

Service

DVR5100/75 & DVR7100/75

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.

Published by ZW-KC 0716 AV System

Printed in The Netherlands

Subject to modification

3139 785 32780

HDD Recorder

Version 1.0

Summary of Contents for DVR5100/75

Page 1: ...ll rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying or otherwise without the prior permission of Philips Published by ZW KC 0716 AV System Printed in The Netherlands Subject to modification GB 3139 785 32780 HDD Recorder Version 1 0 ...

Page 2: ... 3 Adjustment Setting 3 1 Re install the set to factory settings after repair 3 2 Re format HDD 4 S W Upgrade Procedure 5 Troubleshooting Flowchart 6 Block Diagram Wiring diagram 7 Mechanical Exploded view Packaging drawing 8 Service Parts list 9 Annex Circuit Diagram attachments 2 ...

Page 3: ...frequencies range of 51 858MHz DVR 5100 75 and DVR 7100 75 is a custom made product for Philips Consumer Electronics and has HDMI feature connectors for Digital Audio Video output along with S Video YPbPr and Composite connectors 1 2 Operating Conditions Operating Temperature 0 C 55 C Before delivery of the product the supplier shall submit the specification drawing the sample the test report and ...

Page 4: ...s in all circumstances Aerial out 75 ohm asymmetrical aerial socket Video format MP ML MP HL Audio format Dolby Digital MPEG I and II Outputs AUDIO OUT RCA jacks 2 each 2 Vrms 10 kilo ohms VIDEO OUT RCA jack 1 0 Vp p 75 ohms S VIDEO OUT 4 pin mini DIN Y 1 0 Vp p C 0 3 Vp p PAL 75 ohms DIGITALAUDIO OUT OPTICAL Opticaloutput jack 18 dBm wave length 660 nm DIGITALAUDIO OUT COAXIAL RCAjack 0 5 Vp p 75...

Page 5: ...onsumption DVR 7100 30 W DVR 5100 29 W Dimensions approx 430 _ 80 _ 290 mm width height depth incl projecting parts Hard disk drive capacity DVR 7100 250GB DVR 5100 160GB Mass approx 4 0 kg Operating temperature 5ºC to 40ºC Storage temperature 40ºC to 65ºC ...

Page 6: ...s to their defaults without affecting the recorded titles in the HDD Select Yes and press OK The setup settings return to their defaults and the recorder automatically turns off 3 2 Re format HDD Goto Main Menu HDD Setting Erase HDD Erases all the recorded titles in the HDD at once Note that protected titles are also erased Press OK to confirm and press BACK to exit 6 ...

Page 7: ... RS232 cable to connect ZINWELL Set top Box and PC COM port 4 2 On PC side Launch Hyperterminal in MS Windows and set the parameters as follow 115200 N 8 N It is in Programs Accessories Communication Hyperterminal Enter the properties setting page ...

Page 8: ...8 Set the COM port Press Configure Button to Configure ...

Page 9: ...9 Setting the configure as following picture All settings are done Press Call button to connect the Set top box ...

Page 10: ...set protocol in 1K Xmodem press Send Ps Set top box will wait PC to transmit the s w If you doesn t send file to box it will timeout then exit the upgrade status You should redo these actions again Transfer Send file BROWSE and select new software file set protocol in 1K Xmodem press Send 6 When s w update completed the box will shut down automatically 7 Restart box it will boot up with new softwa...

Page 11: ... Check J19 has correct waveform Replace J19 Yes Yes Yes Check U6 U7 Pin2 3 5 6 waveform is correct Check U6 U7 Pin4 8 voltage is correct Replace J19 Send back to zinwell Check U6 U7 Pin4 8 voltage is correct Send back to zinwell Replace U10 or U24 No No No No No Yes Yes Yes Firmly connect the connector to right place ...

Page 12: ...place U11 Send back to zinwell Firmly connect the connector to right place Check Q10 pin3 6 have right voltage Check U20 pin5 5v have right voltage Check Q10 pin3 6 have right voltage Check U20 pin1 3 6 5v have right voltage Replace U20 Send back to zinwell Send back to zinwell Yes Yes Yes Yes Yes Yes Replace Q10 No No No No No Yes No ...

Page 13: ...back to zinwell Firmly connect the connector to right place Check R391 has proper signal Check R390 has proper signal Check R392 has proper signal Check L6 3 3v have right voltage Send back to zinwell Send back to zinwell Send back to zinwell Send back to zinwell Send back to zinwell Check U11 have right voltage Replace U11 No No No No No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes ...

Page 14: ...eck R395 has video waveform Replace U11 Replace J19 Firmly connect the connector to right place Check R68 has proper signal Check L16 have right voltage 3 3v Send back to zinwell Send back to zinwell Yes Yes Yes Yes No Yes Check U11 voltage Is correct Send back to zinwell Yes No No No No 14 ...

Page 15: ... properly Check R394 has video waveform Replace U11 Replace J20 Firmly connect the connector to right place Check R69 has proper signal Check L16 have right voltage 3 3v Send back to zinwell Send back tozinwell Yes Yes Yes Yes No Yes Check U11 voltage Is correct Send back tozinwell Yes No No No No 15 ...

Page 16: ...heck R395 s video_c Signal is correct Replace U11 Replace J20 Firmly connect the connector to right place or change s video cable Check R70 has proper signal is correct Check L16 have right voltage 3 3v Send back to zinwell Send back tozinwell Check U11 voltage Is correct Send back tozinwell Yes Yes Yes Yes Yes Yes No No No No No 16 ...

Page 17: ... Yes Yes Yes No No No Check U32 pin15 23 28 Have correct voltage Check U31 pin2 5v voltage is correct or not Check U29 pin2 1 8v voltage is correct or not Check U28 pin2 3 3v voltage is correct or not Check U31 pin2 5v voltage is correct or not Check U29 pin2 1 8v voltage is correct or not Check U28 pin2 3 3v voltage is correct or not Replace U11 Replace U11 Yes Yes Yes Yes Send back To zinwell Se...

Page 18: ... Q13 pin3 have right voltage 5v Yes Check U19 pin8 Have correct voltage 2 6v Check Y1 Have correct 54MHZ Replace U11 Check Q11 pin7 8 have right voltage 3 3v Replace U11 Send back to zinwell Check U19 pin1 have right voltage 3 3v Replace U11 Send back to zinwell Send back to zinwell Check U19 pin1 have right voltage 3 3v Replace U11 Replace Y1 Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No ...

Page 19: ...U2 U5 Tuner Tuner VFD U1 13 ST 74GINK Power Supply Unit W102 W103 C02 PSU connect to MB Power Cable 460 mm C03 SATA Power cable 200 mm Data Transport CLK DATA SYNC CLK DATA SYNC Video Processor Audio Processor Video DAC Audio DAC C01 AC Inlet cable 110 mm C04 SATA Cable 380 mm Fan cable connect to MB FP cable connect to MB DVR7100 5100 total use 4 pcs cables C01 C04 1 C01 AC inlet is Back panel co...

Page 20: ...onverter Key pad 18MHz UART_1_TXD UART_1_RXD STBY PWOM_MUTE FP_RESET_N 5 7 10 12 31 32 33 To Main Board SI_51 CLK_51 LAT_51 BK_51 DC DC converter 5V_IN 41 43 Ef 4V 1 50 VH 31V ROW COL 35 36 37 40 41 42 43 3 4 5 SW1 13 18 19 20 21 5V_IN 5V_IN Front Panel 20 ...

Page 21: ...A_OUT Pr_RCA_OUT CVBS_RCA_OUT SVIDEO_C_OUT SVIDEO_Y_OUT HDMI_2p EMI HDMI_2n TMDS D2 P TMDS D2 N HDMI_1p EMI HDMI_1n TMDS D1 P TMDS D1 N HDMI_0p EMI HDMI_0n TMDS D0 P TMDS D0 N HDMI_CLKp EMI HDMI_CLKn TMDS CLK P TMDS CLK N HDMI R A SMT_OUT 54MHz 25MHz Video Block Diagram Video DAC Outputs Digital Video 75 BLUE 75 GREEN RED 75 75 21 ...

Page 22: ... B A B4 B5 C4 C5 TL072 B A Aud0_SPDIF A4 AUDIO_LOUT1 AUDIO_ROUT1 AUDIO_LOUT2 AUDIO_ROUT2 PWON_MUTE 5VSTBY Stereo Out L1 Stereo Out R1 Stereo Out L2 Stereo Out R2 S PDIF Out Coaxial S PDIF Out Optical Audio Block Diagram Audio DAC Outputs Power On Audio Mute 22 ...

Page 23: ... DDR SDRAM 256Mbit FLASH 2Mx8bit ADDR 12 0 DQ 63 0 ADDR 19 0 DATA 15 0 SATA_TX1_Dp SATA_TX1_Dn SATA_RX1_Dp SATA_RX1_Dn SERIAL ATA HT HT HR HR TUNER TU1216 TUNER TU1216 EEPROM 32Kx8bit I2C Control MEMORY SATA TUNER 64Bit DDR SDRAM EBI SATA I2C Control 23 ...

Page 24: ... 8VFE_1 1 8VFE_2 3 3VFE 3 3VFE_1 3 3VFE_2 5VFE_1 5VFE_2 2 6V BCM7038 D2 6V A2 6V SDRAM 8x16Mbit SDRAM 8x16Mbit SDRAM 8x16Mbit DDR SDRAM 256Mbit D3 3V FLASH 2Mx8bit EEPROM 32Kx8bit 1 2V D1 2V A1 2V TL072 U6 U7 TL072 A5V 5V A3 3V POWER 24 ...

Page 25: ...7 Mechanical Exploded view Packaging drawing 25 ...

Page 26: ...26 ...

Page 27: ...VR5100 E003 996510004532 HARD DISK 250G DVR7100 M001 996510004537 FRONT COMPLETE ASSY M002 996510004485 BOTTOM COVER M003 996510004484 TOP COVER M005 996510004488 RUBBER DAMPER HDD M006 996510004486 BACK PANEL M007 996510004489 MAINS SOCKET HYBRID WIRE ASSY M008 996510004487 ELECTICAL FAN 12VDC M009 996510004490 WIRE CLAMP S005 996510004491 SCREW M3x6mm w Washer D 10mm S006 996510004492 SPECIAL SC...

Page 28: ...9 Annex Attachments Pcba drawing Circuit diagrams 28 ...

Page 29: ... 2007 Title Size Document Number Rev Date Sheet of ZINWELL CORPORATION Hsinchu R D II 2 Wen Hua Road Hsinchu Industrial Park Hsinchu 303 Taiwan TEL 886 3 597 9050 559 Note 1 1 Philips_DVR A 1 19 Monday April 16 2007 Title Size Document Number Rev Date Sheet of ZINWELL CORPORATION Hsinchu R D II 2 Wen Hua Road Hsinchu Industrial Park Hsinchu 303 Taiwan TEL 886 3 597 9050 559 Note 1 1 Philips_DVR A ...

Page 30: ...y April 16 2007 Title Size Document Number Rev Date Sheet of ZINWELL CORPORATION Hsinchu R D II 2 Wen Hua Road Hsinchu Industrial Park Hsinchu 303 Taiwan TEL 886 3 597 9050 559 DDR TERM CONN 1 1 Philips_DVR C 2 19 Monday April 16 2007 5 Place 22 ohm resisters on this page near BCM7038 7 Place DDR_VREF1 2 resistor dividers near BCM7038 Route clocks as differential pairs 6 Place 62 ohm resisters for...

Page 31: ... Size Document Number Rev Date Sheet of ZINWELL CORPORATION Hsinchu R D II 2 Wen Hua Road Hsinchu Industrial Park Hsinchu 303 Taiwan TEL 886 3 597 9050 559 DDR SDRAM 1 1 Philips_PVR C 3 19 Monday April 16 2007 7 Place DDR_VREF resistor dividers near BCM7038 DDR routing rules 1 DQ DQM skew within bytelane DQ 7 0 DQ 15 8 DQ 23 16 DQ 31 24 should be 100 mil w r t DQS 2 DQS delay for a particular byte...

Page 32: ...chu Industrial Park Hsinchu 303 Taiwan TEL 886 3 597 9050 559 CCIR656 PIN_STRAPOPTION 1 1 Philips DVR C 4 19 Monday April 16 2007 CS Swap ROM Data Width MIPS Endianess 04 A B C RD8 2 7K RD8 2 7K A B C RD6 2 7K RD6 2 7K A B C RD7 2 7K RD7 2 7K A B C RD33 2 7K RD33 2 7K A B C RD24 2 7K RD24 2 7K A B C RD12 2 7K RD12 2 7K A B C RD18 2 7K RD18 2 7K A B C RD29 2 7K RD29 2 7K A B C RD28 2 7K RD28 2 7K A...

Page 33: ...ROR GPIO_17 V25 HD_DVI1_HSYNC LED_KD2 CMP1_CLK GPIO_55 V24 HD_DVI1 11 LED_KD1 CMP1_DATA GPIO_54 U24 HD_DVI1 10 LED_KD0 CMP1_SYNC GPIO_53 T24 HD_DVI1_VSYNC LED_KD3 CMP1_REQ GPIO_56 W24 LED_LS0 AUD_FS_CLK0 GPIO_28 E19 LED_LS1 AUD_FS_CLK1 GPIO_29 F19 Analog Audio Digital Audio U1 9 BCM7038B0 Analog Audio Digital Audio U1 9 BCM7038B0 R54 84 5K 1 1 R54 84 5K 1 1 R39 DNI 0603 R39 DNI 0603 C322 NI 0 1uF ...

Page 34: ... C428 8 2pF R182 0 R182 0 C460 33pF DNI C460 33pF DNI R74 562 1 R74 562 1 C441 15pF C441 15pF ESD7 PESD0603 060 ESD7 PESD0603 060 C432 56pF C432 56pF EC61 1000uF EC61 1000uF R70 75 1 R70 75 1 C455 100pF C455 100pF L8 1 5uH 5 L8 1 5uH 5 C423 33pF C423 33pF C452 NI 47pF 5 C452 NI 47pF 5 C426 3 3pF C426 3 3pF C429 47pF C429 47pF C438 56pF C438 56pF C451 1 5pF 5 C451 1 5pF 5 C425 56pF C425 56pF VDAC0_...

Page 35: ...GND 17 5V_POWER 18 HDMI CEC 13 NC 14 GND 23 J2 HDMI R A SMT J2 HDMI R A SMT 2 3 4 1 L34 ACM2012H 900 2P T00 L34 ACM2012H 900 2P T00 D30 PESD0402 060 D30 PESD0402 060 R283 NI R283 NI D5 PESD0402 060 D5 PESD0402 060 R281 10 R281 10 DVI_0p HDMI_0p C11 DVI_0n HDMI_0n B11 DVI_1p HDMI_1p C10 DVI_1n HDMI_1n B10 DVI_2p HDMI_2p C9 DVI_2n HDMI_2n B9 DVI_CLKp HDMI_CLKp D10 DVI_CLKn HDMI_CLKn D11 HDMI_CEC C8 ...

Page 36: ...Hsinchu 303 Taiwan TEL 886 3 597 9050 559 PCI 1 1 Philips_DVR Custom 8 19 Monday April 16 2007 Remove R2008 for testing 66MHz PCI NOTE Other devices on the motherboard are 33MHz only PCI agents and must not be accessed when testing in 66MHz mode Place one of each of these capacitors within 250mil to the VI O pins B19 B59 A59 A16 and A10 08 1 2 3 4 5 6 7 8 RP10 4 7K RP10 4 7K 1 2 3 4 5 6 7 8 RP11 4...

Page 37: ...007 Reset triggers when D3 3V 2 93V for 200ms S W BOOT ROM CONNECTOR 1M X 16 Bit Present use 1Mx16Bits 2MBytes MBM29LV160BE Also can be replaced to 2Mx16Bits 4MBytes MBM29DL323BE 4Mx16Bits 8MBytes AM29LV640MB RESERVED FOR CLONE BOARD Un connected Addr24 25 Un connected Un connected 09 EBI_ADDR00 AB6 EBI_ADDR01 AA4 EBI_ADDR02 AA5 EBI_ADDR03 AA6 EBI_ADDR04 Y4 EBI_ADDR05 Y5 EBI_ADDR06 Y6 EBI_ADDR07 W...

Page 38: ...5 6 7 8 RN84 33 RN84 33 R1IN 13 R2IN 8 T1IN 11 T2IN 10 C 1 C1 3 C2 4 C2 5 V 2 V 6 R1OUT 12 R2OUT 9 T1OUT 14 T2OUT 7 VCC 16 GND 15 U26 SP232 U26 SP232 C409 120pF C409 120pF C152 0 01uF C152 0 01uF SPI_S_MISO MPOD_SDO SPI_M_MISO GPIO_38 D26 SPI_S_SS0 MPOD_SCTL SPI_M_SS0 GPIO_39 E24 HD_DVI0 8 EXT_LONG_RST SPI_M_SS1 GPIO_40 B26 MPOD_SDI SPI_M_MOSI GPIO_37 C26 MPOD_SCLK SPI_M_SCK GPIO_36 B25 BSC_M0_SCL...

Page 39: ...M 11 1 2 3 4 5 6 7 8 RN85 33 RN85 33 TEST_MODE0 F8 TEST_MODE1 F9 TEST_MODE2 G8 SPI_S_SCK BSC_S_SCL H6 SPI_S_MOSI BSC_S_SDA H5 EJTAG_TRST A5 EJTAG_TMS B6 EJTAG_TCK C7 EJTAG_TDI E8 EJTAG_TDO A6 TEST_MODE3 G9 TEST BroadBand Studio U1 8 BCM7038B0 TEST BroadBand Studio U1 8 BCM7038B0 R134 33 R134 33 C356 0 1uF C356 0 1uF A0 1 A1 2 A2 3 GND 4 SDA 5 SCL 6 WP 7 VCC 8 U27 M24C256W U27 M24C256W R336 0 R336 ...

Page 40: ...uting 5 Route differential pairs above the GND plane 6 Differential impedance is 100 Ohms for SATA and 90 ohms for USB 7 Adjacent differential pairs should be separated by at least 3 times the trace width e g 7 5 mil trace leave 22 5mils between adjacent diff pairs 8 Stich gnd vias around each differential pair but NOT between a given pair 9 SATA xtal 50 ppm Tolerance 100 ppm Stability 12 R143 1K ...

Page 41: ...K TP26 BLACK L46 FB 0805 L46 FB 0805 EC24 470uF 16V LESR EC24 470uF 16V LESR R432 330 R432 330 C482 10uF 0805 C482 10uF 0805 R344 100 1 R344 100 1 EC48 330uF 16V EC48 330uF 16V L50 FB 0805 L50 FB 0805 C412 C412 Adj 1 Vout 2 Vin 3 4 4 U31 LD1117S U31 LD1117S C180 10nF 50V C180 10nF 50V C133 4 7uF 16v C133 4 7uF 16v EC14 100uF 25V EC14 100uF 25V C483 10uF 0805 C483 10uF 0805 Adj 1 Vout 2 Vin 3 4 4 U...

Page 42: ...S1 AF28 USB_PLLVDD A15 USB_AVDD33_1 B14 USB_AVDD33_2 E14 USB_AVDD25_1 A14 USB_AVDD12_1 A13 USB_AVSS_1 B16 USB_AVSS_2 E15 EPHY_AVDD AF29 EPHY_AGND AD25 EPHY_PLLVDD AE29 EPHY_PLLVSS AC26 EPHY_BIAS_VDD AD29 EPHY_BIAS_VSS AC25 RXVDD G1 RXVSS F3 TXVDD G2 TXVSS F5 FSVDD C1 FSVSS F4 XTAL_VDD G5 CLK54_XVDD J29 DRIVER_VDD H27 PLL_AVDD A7 CLK54_XVSS J28 PLL_AVSS B7 VCXO_AVDD A8 VCXO_AVSS B8 SD_AVSS P24 SD_A...

Page 43: ...VDDC AC7 VDDC AD7 DVSS AB16 DVSS AB19 DVSS AB22 DVSS AC9 DVSS AC10 DVSS AC11 DVSS AC13 DVSS AC15 DVSS AC17 DVSS AC19 DVSS AC23 DVSS AD8 DVSS AF8 DVSS AF10 DVSS AF12 DVSS AF14 DVSS AF16 DVSS AF17 DVSS AF19 DVSS AF21 DVSS AF23 DVSS AF25 DVSS L11 DVSS L12 DVSS L13 DVSS L14 DVSS L15 DVSS L16 DVSS L17 DVSS L18 DVSS L19 DVSS L20 DVSS M11 DVSS M12 DVSS M13 DVSS F10 DVSS F11 DVSS F16 DVSS F17 DVSS F18 DVS...

Page 44: ...ay April 16 2007 Title Size Document Number Rev Date Sheet of ZINWELL CORPORATION Hsinchu R D II 2 Wen Hua Road Hsinchu Industrial Park Hsinchu 303 Taiwan TEL 886 3 597 9050 559 Video Buffers 1 1 Philips_DVR A2 16 19 Monday April 16 2007 16 Pin3 Pin 4 Swap and add EMI Cap 0603 Add EMI Cap 0402 3 1 2 D1 D2 D25 BAV99 D1 D2 D25 BAV99 EC33 100uF 25V LESR EC33 100uF 25V LESR 3 1 2 D1 D2 D22 BAV99 D1 D2...

Page 45: ...Hua Road Hsinchu Industrial Park Hsinchu 303 Taiwan TEL 886 3 597 9050 559 Audio Connection 1 1 Philips_DVR A3 17 19 Monday April 16 2007 17 Vout 0 6Vpp w 75ohm termination R257 1k R257 1k R251 10K R251 10K D21 BAV99LT D21 BAV99LT 3 1 2 Q22 BC856B Q22 BC856B 3 1 2 Q9 BC847B Q9 BC847B R262 10K R262 10K R258 1k R258 1k 3 1 2 Q1 BC856B Q1 BC856B 3 1 2 Q7 BC847B Q7 BC847B 1 2 D20 1N4148 D20 1N4148 R42...

Page 46: ... 2 D26 BAT54A SOT D26 BAT54A SOT C380 1uF 16V C380 1uF 16V 1 2 4 3 5 6 7 8 9 MH2 MH2 R373 1K R373 1K L54 4 7uH L54 4 7uH L53 4 7uH L53 4 7uH C388 6 8nF 25V C388 6 8nF 25V C390 0 1uF C390 0 1uF R377 47K R377 47K VIN 14 VCC 28 SOFT1 12 BOOT1 6 UGATE1 5 PHASE1 4 ISEN1 7 LGATE1 2 PGND1 3 VSEN1 10 VOUT1 9 EN1 8 PG1 15 OCSET1 11 SOFT2 17 BOOT2 23 UGATE2 24 PHASE2 25 ISEN2 22 LGATE2 27 PGND2 26 VSEN2 19 ...

Page 47: ...DA 24 TS_CLK 23 D7 22 D6 21 D5 20 GND2 14 IF 13 NC1 30 NC2 31 NC6 32 MPEG_PKT_SYNC 28 NC5 29 U33 TU1216 VERICTAL U33 TU1216 VERICTAL C484 1uF 10V C484 1uF 10V L51 FB L51 FB C377 22pF C377 22pF RF_In 1 ANT_5V_Power 2 VT Monitor 8 5V_Tuner 6 NC4 9 I2C_AS 7 Loop_Through_Powewr_ 5V 4 AGC 5 GND1 10 1 8V 11 3 3V 12 NC3 3 D0 SER_Out 15 D1 16 D2 17 D3 18 D4 19 DATA_VAL 27 RST 26 SCL 25 SDA 24 TS_CLK 23 D7...

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