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300. Maintenance

300.1 Safe Shut Down Procedure

CAUTION: 

 

To avoid possible equipment damage or personal injury, assume that there is AC voltage present inside the  Inverter system 

unit any time AC input power or DC battery voltage is applied. The inverter is capable of providing output voltage from 
the batteries even when there is no AC input line voltage. When AC input voltage is present, the unit can provide output 

voltage even when the batteries are disconnected.

AC AND DC VOLTAGES WILL BE PRESENT INSIDE THE UNIT UNTIL LINE AC 

ISDISCONNECTED AND ALL INTERNAL SWITCHES ARE TURNED 

OFF.

Final Shut Down Procedure

  1. Open the unit’s front access panel.
  2. Turn off the DC Input breaker first and then the AC Input breaker. Also turn off all optional AC Output circuit breakers if supplied.

CAUTION: HAZARDOUS ENERGY IS STORED IN CAPACITORS INSIDE THE  INVERTER UNIT. AFTER TURNING 

OFF SWITCHES, ALLOW 5 MINUTES FOR CAPACITORS TO DISCHARGE BEFORE ATTEMPTING ANY SERVICE PROCEDURES.

  3. If the service technician does not need to access the inside of the unit, keep the unit's front cover/door closed.
  4. If the unit will be shut off for an extended period of time, recharge batteries every 60 to 90 days.

CAUTION: The batteries will be damaged and the warranty voided if not routinely recharged.

  NOTE:  

To turn power back on, follow the “System Start-up Procedure” outlined in Section 108. Be sure to complete all of the steps to

 

  

as sure the unit will operate properly. 

300.2 Routine System Maintenance

The  Inverter unit is designed to provide years of trouble-free operation. The unit does require some routine attention to assure peak 

performance. Philips Emergency Lighting recommends a Preventative Maintenance check be performed by a qualified service technician at 

least every six months. The technician must observe important safety precautions while performing the following recommended tasks:

  • Inspect and clean the unit interiors
  • Inspect all batteries for leaks, case swelling or terminal corrosion
  • Perform an emergency operation test to check operation of all critical connected loads

300.3 Manual Routine Inverter Tests

NFPA101 requires that Emergency Lighting Equipment be tested on a monthly basis for a period of at least 5 seconds, and a minimum of 
90 minutes once a year. We strongly recommend these guide-lines be followed to insure system readiness, and to prolong battery life. The
Inverter system was designed with a front panel test switch to facilitate monthly testing. Simply depress the button and hold to test the 
inverter at anytime. Once released, the Inverter will revert back to standby operation; this may take a few seconds to allow the unit to
synchronize back to the line. For annual 90-minute discharge or other prolonged tests, simply turn off the AC Input breaker.

Summary of Contents for Bodine ELI-S-600

Page 1: ...ied personnel only 2 Equipment should be mounted in locations and at heights where it will not be readily subjected to tampering by unauthorized personnel 3 The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition 4 Do not use this equipment for other than intended use 5 Do not use outdoors 6 Do not let supply cords touch hot surfaces 7 Do not mount near gas...

Page 2: ...ons 9 105 3 Battery Installation Procedure 9 105 3B Wiring Diagram 3 9 105 4 Electronics Cabinet Voltage Check 9 106 AC Connections 9 106 1 AC Wiring Preparations 10 106 2 AC Input and AC Output Connections 10 107 Final Installation Checklist 10 108 System Start Up Procedure 10 11 109 System Verification 11 Section 200 User Manual Description Page 200 Status Indicators 11 Section 300 Maintenance W...

Page 3: ...verter after a utility power failure 1 ms Battery Battery type Maintenance free sealed lead calcium Battery charger Fully automatic with temperature compensation Recharge time Meets UL requirements 72 Hours Battery protection Automatic low battery voltage disconnect and reverse polarity protection Automatic restart upon utility return Battery switch Also used as battery isolator Standard battery S...

Page 4: ...s in battery storage location because hydrogen is concentrated under the vent cap of each cell of the battery Hydrogen is highly explosive and is hard to detect because it is colorless odorless and lighter than air 103 Installation Requirements 103 1 Operating Environment Install the Inverter system in a clean cool dry place with normal ventilation for human habitation and in such a location to ha...

Page 5: ...l enough to pass through the keyhole K O s provided for mounting This will allow the unit to be hung on partially installed mounting hardware and facilitate easy cabinet removal if ever necessary 104 3 Cabinet Clearance IMPORTANT When mounted the unit requires a minimum of 8 inches 20 3 cm of clearance on both the right and left hand sides of the cabinet to assure proper ventilation 104 4 Knockout...

Page 6: ...g screws or bolts project approximately 1 2 1 3 cm from wall surface Hang sytem cabinet on partially installed hardware and tighten cabinet securely to the wall surface 4 Once the cabinet is securely fastened to the wall run and attach conduit using the provided K O s on the top or left hand side of the unit See Fig 1 Additional entry points if required can be added using a metal punch Do not dril...

Page 7: ...y tools or metal parts on top of the batteries and do not lay any objects where they could fall on to the batteries or into the cabinet 3 Install the batteries as shown on the battery wiring diagram provided in this manual or with the battery cable kit When connecting cables never allow a cable to short across a battery s terminals the string of batteries or to the cabinet 4 Align the cables on th...

Page 8: ...ble IMPORTANT Be careful to observe correct polarity on the battery terminals Illustrations are given as a guide only polarity marking may vary from battery to battery 105 3A WIRING DIAGRAM 1 ELI S 600 72 volt Battery Connection Diagram IMPORTANT Use only Philips Emergency Lighting supplied batteries to assure proper operation and maintain system warranty DO NOT TURN ON THE DC BREAKER AT THIS TIME...

Page 9: ...a free of conductive contaminants See Section 103 for operating environment specifications 106 1 AC Wiring Preparations 1 Remove the system s front cover Make sure all breakers are in the off position 2 Make sure the Inverter system input and output voltages are correct for the particular application Remember that the Inverter system provides single phase power only 3 The input circuit breaker in ...

Page 10: ...d OUTPUT VOLTAGE LEDs should illuminate The OUTPUT CURRENT LED will illuminate only if the emergency lighting fixtures are connected and operable 109 System Verification At this point the connected load should be energized and LED 1 2 and 3 on the unit s status indicator panel should be lit Depending on the state of charge of the batteries the inverter may or may not come on when the test switch i...

Page 11: ...TE To turn power back on follow the System Start up Procedure outlined in Section 108 Be sure to complete all of the steps to as sure the unit will operate properly 300 2 Routine System Maintenance The Inverter unit is designed to provide years of trouble free operation The unit does require some routine attention to assure peak performance Philips Emergency Lighting recommends a Preventative Main...

Page 12: ...r other metal objects and jewelry Don t carry metal objects in pockets where the objects can fall onto the batteries or into the Inverter system or battery cabinet 2 Tools must have insulated handles so that they will not short battery terminals Do not allow a tool to short a battery terminal to another battery terminal or to the cabinet at any time Do not lay tools or metal parts on top of the ba...

Page 13: ... years from the date of shipment Batteries supplied as part of the system are covered under a separate pro rata warranty as described below Batteries 1 year plus 9 years pro rata period 302 Technical Service and Support During or after installation Technical Support is available to provide expert assistance Our service representatives are available to answer customers questions or solve their prob...

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