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Phase PHASEPERFECT PT007, Operation & Installation Manual

The Phase PHASEPERFECT PT007 comes with a comprehensive Operation & Installation Manual. You can download this manual for free from our website, providing you with all the information needed to setup and operate this product effectively. Ensure a seamless installation process by referring to the manual.

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V1.0 

 

TABLE OF CONTENTS

 

THEORY OF OPERATION .......................................................................................... 1

 

B

LOCK 

D

IAGRAM

 ........................................................................................................ 1

 

MODELS AND RATINGS ............................................................................................ 2

 

SPECIFICATIONS ....................................................................................................... 2

 

G

ENERAL 

S

PECIFICATIONS

 ......................................................................................... 2

 

E

LECTRICAL 

S

PECIFICATIONS

 ..................................................................................... 3

 

M

ECHANICAL 

S

PECIFICATIONS

 .................................................................................... 4

 

D

IMENSIONAL 

D

RAWINGS

 ........................................................................................... 5

 

INSTALLATION ........................................................................................................... 8

 

M

OUNTING 

Y

OUR 

N

EW 

P

HASE 

P

ERFECT

 ..................................................................... 8

 

M

OUNTING 

B

RACKET 

I

NSTALLATION

 ............................................................................ 8

 

P

ROPER 

V

ENTILATION

 ................................................................................................ 8

 

S

ERVICE 

E

NTRANCE 

E

QUIPMENT

 ................................................................................ 8

 

S

OURCE 

B

RANCH 

C

IRCUIT 

P

ROTECTION

 ...................................................................... 8

 

G

ROUNDING

 .............................................................................................................. 9

 

W

IRE 

S

IZING

 ........................................................................................................... 11

 

C

ONNECTING THE 

L

OAD

 ........................................................................................... 11

 

C

ONNECTING TO 

F

IELD 

W

IRING 

T

ERMINALS

 ............................................................... 14

 

R

OUTING 

P

OWER 

C

ABLES

 ........................................................................................ 15

 

ON/OFF

 

C

ONTROL 

W

IRING

 ...................................................................................... 16

 

OPERATION .............................................................................................................. 17

 

LCD

 

S

TATUS 

S

CREEN

 .............................................................................................. 17

 

DIP SWITCH SETTINGS ........................................................................................... 18

 

AUX

 

I

NPUTS 

B

YPASS

 ............................................................................................... 18

 

VFD

 

M

ODE

 ............................................................................................................. 18

 

F

AULTS WITH 

A

UTO

-R

ESTART

 ................................................................................... 19

 

F

AULTS

:

 

M

ANUAL 

R

ESTART

 ...................................................................................... 20

 

F

AULT 

L

OG

 .............................................................................................................. 20

 

TROUBLESHOOTING TIPS ...................................................................................... 21

 

ROUTINE INSPECTION AND MAINTENANCE ......................................................... 22

 

L

INE 

F

ILTER 

C

APACITORS

 ......................................................................................... 22

 

F

USES

 .................................................................................................................... 24

 

MOTOR STARTING/OVERLOAD CAPABILITIES .................................................... 25

 

DEFINITIONS & ABBREVIATIONS ........................................................................... 27

 

 

 

Summary of Contents for PHASEPERFECT PT007

Page 1: ...Digital Phase Converter Operation Installation Manual Single Phase to Three Phase Solid State Technology 98 7 Efficient 240V 480V...

Page 2: ...ortion of this publication or its contents may be duplicated by any means electronic or otherwise without the express written consent of Phase Technologies LLC V1 0_09052019 Digital Phase Converter 23...

Page 3: ...d operates at 98 7 efficiency Output voltage is sinusoidal with low harmonic content making it safe to operate sensitive electronic equipment The Phase Perfect was designed to comply with IEEE 519 to...

Page 4: ...e servicing WARNING Risk of electric shock De energize the unit by disconnecting all incoming sources of power then wait 30 minutes for internal charges to dissipate before servicing the equipment HIG...

Page 5: ...e only copper conductors CAUTION Wires fastened to the terminal blocks shall be secured by tightening the terminal screws to a torque value listed in Table 7 CAUTION The input wire gauge must be sized...

Page 6: ...ICE ENTRANCE EQUIPMENT 8 SOURCE BRANCH CIRCUIT PROTECTION 8 GROUNDING 9 WIRE SIZING 11 CONNECTING THE LOAD 11 CONNECTING TO FIELD WIRING TERMINALS 14 ROUTING POWER CABLES 15 ON OFF CONTROL WIRING 16 O...

Page 7: ...tput module uses power from the DC bus to generate the third leg of the three phase output The third leg is generated to limit voltage unbalance between the three legs to 2 Voltage unbalance is calcul...

Page 8: ...mon Specifications Output Voltage Appx equal to input voltage Output Voltage Unbalance 2 Operating Temperature Range 10 C 14 F to 50 C 122 F Storage Temperature 20 C 4 F to 60 C 140 F Efficiency 98 7...

Page 9: ...286 235 802 3043 PT060 60 78 9 190 329 260 887 3500 PT075 75 99 8 240 416 300 1024 4427 Table 3 480 V Models Base Models and Ratings Model Power HP Output kVA Max Steady State Output Current AAC Inpu...

Page 10: ...easurements including mounting hardware and optional MCCB handle Weights include MCCB except for PT060 and PT075 Table 5 480V Models Enclosure Options Specifications Models PT407 PT410 PT415 PT420 PT4...

Page 11: ...5 Page V1 0 Dimensional Drawings Figure 3 PT Small Frame Dimensions...

Page 12: ...6 Page V1 0 Figure 4 PT Medium Frame Dimensions...

Page 13: ...7 Page V1 0 Figure 5 PT Large Frame Dimensions...

Page 14: ...must be maintained Allow six inches on each side and top and 18 inches below Ensure air intake and exhaust openings are not obstructed If the unit is mounted in a small room cabinet or building ensur...

Page 15: ...randed copper wire See terminal markings for additional wire size and torque information Wire Range AWG Min Wire Size w specified Breaker Models Min Max Breaker A Wire AWG Torque in lb PT007 14 2 60 1...

Page 16: ...060 500 2x250 kcmil 375 350 500 kcmil PT075 600 2x350 kcmil 375 500 2x4 0 AWG PT407 30 10 AWG 120 30 10 AWG PT410 40 8 AWG 120 40 8 AWG PT415 60 6 AWG 120 50 8 AWG PT420 70 4 AWG 120 60 6 AWG PT430 10...

Page 17: ...g input and output conductors according to local electrical code The voltage drop from the supply to the converter should be limited to 3 to ensure proper starting and operation of motor loads Increas...

Page 18: ...0 PT415 PT420 PT430 PT440 PT450 PT030 PT040 PT460 PT475 PT050 PT060 PT075 PT4100 Wire Size Torque Wire Size Torque Wire Size Torque 2 0 6 AWG 120 in lb 350 kcmil 6 AWG 275 in lb 2x500 kcmil 2x4 AWG 37...

Page 19: ...Hex PT475 PT4100 Table 12 Optional Circuit Breaker Wire Size and Torque Models Circuit Breaker Family Min Max Wire Strip Min Torque in lb PT007 PT010 PT407 PT410 PT415 PT420 PT430 LS UTE100 14 10 0 7...

Page 20: ...d Wiring Terminals Figure 9 PT Large Frame Field Wiring Terminals Table 13 Power Terminal Descriptions Terminal Name Description L1 L2 Single phase input power terminals T1 T2 T3 3 Phase output power...

Page 21: ...hrough the supplied openings in the bottom of the enclosure using appropriate conduit or strain relief devices Important Note If new openings are cut be sure to completely remove all resulting metal s...

Page 22: ...o seconds When AUX1 and AUX2 to COM are open the output of the converter will be de energized The diagram in Figure 13 illustrates the UL508A panel shop and customer installed options including an ON...

Page 23: ...n for AUX terminals AUX3 Auxiliary Input 3 RESERVED DO NOT USE AUX4 Auxiliary Input 4 RESERVED DO NOT USE CAUTION Electrostatic discharge ESD can damage electronic components Discharge ESD prior to to...

Page 24: ...ass AUX1 AUX2 both ON OFF OFF 10 Enable VFD Mode note SW9 must be OFF OFF AUX Inputs Bypass When both DIP switches 9 and 10 are in the ON position AUX1 and AUX2 inputs will be bypassed causing the out...

Page 25: ...ruction Reduce ambient temperature Auto BUS OVERVOLTAGE Sudden and severe regenerative power under high line voltage may result in bus overvoltage Auto HALL SENSE HIGH Current exceeded the maximum rat...

Page 26: ...tions of the faults in Table 15 Fault Log The Fault Log records faults with number of occurrences To access the Fault Log set SW3 and SW4 per Table 16 There are two fault logs Master and User Fault Lo...

Page 27: ...s Table 17 Troubleshooting Problem Potential Cause Solution Load not operating Fault code displayed Use Table 15 Fault Codes for more information and guidance on fault codes Clear the fault by power c...

Page 28: ...ect for loose connections and tighten to specifications in Table 6 Table 7 Table 8 Table 9 and Table 10 Capacitors Check for leakage or deformation Overall Perform visual inspection checking for thing...

Page 29: ...meter to measure capacitance between the terminals of one capacitor at a time If the capacitance of either is below the 70 Capacitance value in Table 18 contact Phase Technologies for replacement For...

Page 30: ...assigned a designator indicated by its label Contact the Service Department for replacement fuses Table 19 Fuse Information Fuse Designator Locations 250 V Fuse Rating F1 Inverter Board 3 A Fast Blow...

Page 31: ...d characteristic with a proprietary algorithm that limits inrush current on the manufactured leg during startup to prevent nuisance tripping During startup voltage is folded back when current exceeds...

Page 32: ...0 50 100 150 200 Time sec Current A Overcurrent Motor Starting Sourcing Limit PT407 PT410 PT415 PT420 PT430 1 0 10 0 100 0 1000 0 10000 0 100 200 300 400 500 600 Time sec Current A Overcurrent Motor...

Page 33: ...TIONS ABBREVIATIONS FLA Full Load Amps MCCB Molded Case Circuit Breaker 1 0 10 0 100 0 1000 0 10000 0 0 100 200 300 400 500 600 Time sec Current A Overcurrent Motor Starting Sourcing Limit PT440 PT450...

Page 34: ...28 Page V1 0 NOTES...

Page 35: ...Service Center is the responsibility of the purchaser Return transportation is provided by Phase Technologies 2 Installations must comply with all national and local electrical codes Exclusions of th...

Page 36: ...w w w p h a s e t e c h n o l o g i e s c o m 231 East Main St North Rapid City SD 57701 866 250 7934 Toll Free 605 343 7934 Main...

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