E.Installing Cylinder and piston
a.Installing piston and piston rings
1.Lubricate the piston rings by motor oil.
NOTICE:
a.Be careful not to scratch the piston
and not to break the piston ring.
b.The mark (on the ring) should be
upward when installing.
c.after installing, the ring should be
smoothly rotated.
2.Clean up the residual gasket on the
crankcase.
3.Assembly the piston, piston pin and piston pin
clip.
b.Installing piston
1.Fix the lock pin and gasket on the crankcase.
2.Lubricate the Cylinder inner surface, piston and piston rings by Motor Oil.
3.Install the piston ring into the cylinder carefully.
NOTICE:
Do not drop other objects into the crankcase.
NOTICE:
a.The mark “IN” on the piston tip should face
to the INLET side.
b.Do not drop the piston pin clip into the
crankcase and to clog the crankcase with rags.
NOTICE:
a.The piston ring cannot be damaged or cracked.
b.The cutting section of three rings must be arranged at intervals of 120
°
Summary of Contents for ALLORO 125
Page 1: ...Manufactured by Motive Power Industry Co Ltd ...
Page 17: ...C Chassis appearance 1 Apply oil 1 2 2 Apply grease 3 4 5 6 7 8 1 2 3 4 5 6 7 8 ...
Page 18: ...D Wheel bearing Final transmission mechanism gear oil Speedometer gear clean grease ...
Page 62: ...7 Remove the start idle gear fixing plate 8 Take off the idle gear ...
Page 82: ... 7 Crankcase Crankshaft A Disassembling diagram ...
Page 94: ... 1 Lubrication System ...
Page 118: ... 7 A C Generator A Dismantling AC generator B Installing AC generator ...
Page 132: ......
Page 164: ... 3 Recharge system A Recharge system diagram for M2 50 ...
Page 165: ...B Recharge system diagram for M2 125 150 ...
Page 170: ...46 Wiring diagram for M2 50 ...
Page 171: ...47 Wiring diagram for M2 125 150 ...
Page 172: ...48 Wiring diagram for M2 150 4V ...
Page 173: ...49 Wiring diagram for M2 200 ...
Page 174: ......
Page 175: ......
Page 176: ...50 Wiring diagram for M2 250 ...
Page 192: ...1 6 3 Electric system Carburetor model electric General maintenance Engine Management System ...
Page 201: ...10 G MAX 200 220 Specified engine oil synthetic 1000ml ...
Page 210: ...19 Ignition coil Dismantle the right lower cover You can see the ignition coil clearly ...
Page 215: ...1 6 5 Engine Management System EMS ...
Page 216: ...2 EMS index PGO 2nd stage EMS structure EMS units EMS diagnostic ...
Page 217: ...3 Feature of PGO 2nd stage EMS feature 1 small light 2 integrity 3 accuracy 4 simple ...
Page 220: ...6 EMS units ...
Page 221: ...7 噴油嘴 Throttle position sensor Intake pressure sensor injector Idle Speed Controller ...
Page 223: ...9 ECU Electronic Control Unit Topple snsor Second air solenoid ...
Page 224: ...10 Important PIN no of ECU ECU PIN 1 PIN 18 PIN 19 PIN 36 PIN ...
Page 235: ...21 Oxygen sensor W heater 12V 2 couple 8Ω Gr ground B output ...
Page 240: ...26 Fuel pump R B output 12V B ground R B B voltage 12V resistance 1KΩ ...
Page 243: ...29 ISC Idle Speed Control W ISC A R B ISC B G ISC B Gr ISC A ISC unit R A A 80Ω B B 80Ω ...
Page 248: ...34 EMS fuses 7 5A 10A 5A 1A 10A 15A ...
Page 250: ...36 6 6 EMS diagnostic ...
Page 251: ...37 part no S320840G01 name quick diagnostic Quick diagnostic ...
Page 254: ...40 part number S320891G01 name software adapter PC diagnostic software adapter ...
Page 255: ...41 part number S320838G01 name connect cable PC diagnostic ...
Page 258: ...44 6 7 EMS system Repairing tool ...
Page 259: ...45 pocket tester wiring pocket tester wiring part no S905310005 ...
Page 260: ...46 Ignition gauge connect minimum distance 6mm Plug cap ground ...
Page 261: ...47 Fuel pressure gauge fuel pressure gauge part no S905330008 ...
Page 263: ...49 6 8 General Electric units ...
Page 265: ...51 Signal flasher relay LED within the leg shield cover dismantle the leg shield cover first ...
Page 266: ...52 regulator within the right body cover dismantle 1 luggage comp 2 rear rack 3 body cover ...
Page 267: ...53 Fuel gauge below the middle cover dismantle 1 middle cover ...
Page 268: ...54 Measure the fuel gauge gray output black ground gray black F 4 10Ω E 80 90Ω ...
Page 275: ......