Pfeiffer Vacuum HILOBE 11003 Operating Instructions Manual Download

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*PW0328*

D - Date 2209 - P/N:PW0328BEN

Summary of Contents for HILOBE 11003

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original HILOBE 8103 11003 14003 Roots pump...

Page 2: ...eiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and var...

Page 3: ...1 3 Mounting orientations 20 3 2 Identifying product 20 3 3 Product features 21 3 4 Scope of delivery 21 4 Transportation and Storage 22 4 1 Transporting vacuum pump 22 4 2 Storing vacuum pump 23 5 I...

Page 4: ...ing 45 9 Maintenance 47 9 1 Maintenance information 47 9 2 Checklist for inspection and maintenance 47 9 3 Cleaning air filter 49 9 4 Changing lubricant 49 9 4 1 Draining lubricant 50 9 4 2 Filling wi...

Page 5: ...Declaration of Conformity 66 UK Declaration of Conformity 67 Table of contents 5 68...

Page 6: ...13 Parameter set Reference value inputs 41 Tbl 14 Parameter for DCU functions 41 Tbl 15 Configuration with parameters P 019 and P 024 43 Tbl 16 Configuration with parameters P 060 and P 061 43 Tbl 17...

Page 7: ...with lubricant 26 Fig 8 Connecting the vacuum side to ISO F 27 Fig 9 Cooling water connection 30 Fig 10 Connecting switch box 31 Fig 11 Connecting temperature sensors 32 Fig 12 Mains connection pin a...

Page 8: ...HiLobe 8103 HiLobe 11003 HiLobe 14003 1 2 Target group These operating instructions are aimed at all persons performing the following activities on the product Transportation Setup Installation Usage...

Page 9: ...side of the metal cladding D 35641 Asslar Mod RC 15000 P N PP 300 075 S N 12345637 Input 3 380 480 V 10 50 60 Hz 43 A Output 3 400 V 0 375 Hz 33 A Mass 36 kg IP54 Type 12 Made in Germany 2021 07 C US...

Page 10: ...e Filling ports for lubricant 1 3 4 Abbreviations Abbreviation Explanation DCU Display Control Unit HPU Handheld Programming Unit P xxx Electronic drive unit control parameters Printed in bold as a th...

Page 11: ...Abbreviation Explanation SI Service instructions PV Pfeiffer Vacuum Tbl 2 Abbreviations used About this manual 11 68...

Page 12: ...perty Notes tips or examples indicate important information about the product or about this docu ment 2 2 Safety instructions All safety instructions in this document are based on the results of the r...

Page 13: ...ages Unsafe or improper installation can lead to life threatening situations from electric shocks obtained from working with or on the unit Ensure safe integration into an emergency off safety circuit...

Page 14: ...itable touch protection in system solutions Risks during operation WARNING Danger of poisoning due to toxic process media escaping from the exhaust pipe During operation with no exhaust line the vacuu...

Page 15: ...nge This results in se vere injuries Keep limbs out of the reach of the roots pump WARNING Health hazard through poisoning from toxic contaminated components or devices Toxic process media result in c...

Page 16: ...ely fitted Never operate the vacuum pump with open vacuum flange Never make your own conversions or modifications to the vacuum pump Before returning the vacuum pump observe the notes in the chapter S...

Page 17: ...terials Pumping media that introduce an ignition source to the suction chamber Pumping media that form adhesive deposits inside the suction chamber and cause the pistons to touch or jam Pumping pressu...

Page 18: ...ering work Only a trained electrician may carry out electrical engineering work Within the meaning of this docu ment electricians are people responsible for electrical installation commissioning troub...

Page 19: ...roots pistons Lubrication is limited to the two bearing and gear chambers which are arranged separately from the suction chambers Scan the QR code or click here and see how Pfeiffer Vacuum roots pump...

Page 20: ...ump and permits the adjustment of the speed to the actual process requirements in the valid speed range 3 1 2 Cooling The vacuum pump is equipped with water cooling 3 1 3 Mounting orientations The vac...

Page 21: ...mps 3 4 Scope of delivery Vacuum pump with switch box and frequency converter Flange cover foil for the connection flange Seal for the connection flange Reinforcing flange with 4 fixing screws Screw k...

Page 22: ...emove the flange covers for the connection flange once the pipes have been mounted Fill the gear and bearing chambers with lubricant only once the final installation posi tion is reached Packing Pfeif...

Page 23: ...acuum recommends storing the products in their original transport packaging Procedure 1 Vacuum seal both connection flanges 2 Store the roots pump only in dry dust free rooms within the specified ambi...

Page 24: ...t free and dry Required aids Fastening material 4 M12 Procedure 1 Check the carrying capacity of the floor at the installation location 2 Ensure sufficient space under the vacuum pump for a collection...

Page 25: ...iffer Vacuum are excluded Use only lubricants approved by Pfeiffer Vacuum Use alternative application specific lubricants only following consultation with Pfeiffer Vacuum Permissible lubricants D2 sta...

Page 26: ...tacle for the lubricant 2 Unscrew the filler screws 3 Hold the fill level limiter with the ring spanner and unscrew the drain screw at the same time 4 Place a collection receptacle under each drain 5...

Page 27: ...einforcing flange 3 Corrugated bellows or piping 2 4 fixing screws M10 40 4 Lugs with screws Connecting vacuum side 1 Degrease the connection flange 2 Clear welded lines of any scaling loose particles...

Page 28: ...off the vacuum pump As an alternative use a backing pump with integrated vacuum safety valve Required tools Ring spanner WAF 16 for flange DN 160 ISO F and DN 250 ISO F Ring spanner WAF 30 for flange...

Page 29: ...cooled as standard There are two possible versions for the design of the cooling water circuit Connection to HiLobe Type of cooling water circuit Quick fitting coupling for hose lines 6 8 included in...

Page 30: ...oper connection and disconnection of components With existing power supply connection to the switch box there is a risk of electric shock when making contact with the motor connecting plug Even after...

Page 31: ...nnection 4 Motor connecting cable 9 Remote interface 5 Motor 10 Stand by button Connect the motor connecting cable Connect the motor connecting cable to the motor 5 8 Connecting temperature sensors Fo...

Page 32: ...fer Vacuum offers a series of special compatible accessories for its roots pumps Information and ordering options for approved accessories can be found online Described accessories are not included in...

Page 33: ...ction for the radio reception Ensure that the vacuum pump is connected only to a supply terminal featuring a short circuit capacity of Ssc 351 If necessary consult the distribution network operator Th...

Page 34: ...15 pin Pin Function Description factory setting 1 n c 2 DI access request V Control via DIs GND open Control unlocked 3 DI1 V Rotation speed setting mode GND open no rotation speed setting mode 4 n c...

Page 35: ...h the Pfeiffer Vacuum parameter set via the RS 485 interface description relates to factory set tings DO1 Pin 8 V No errors After applying the voltage supply the digital output DO1 permanently outputs...

Page 36: ...oss link via connection RS 485 using connection cables and accessories 1 RS 485 to M12 adapter 3 M12 to M12 interface cable 2 Y connector for RS 485 4 USB RS 485 converter Networking as RS 485 bus The...

Page 37: ...1 0 n2 n1 n0 0 6 N O _ D E F c2 c1 c0 cR _ R A N G E _ L O G I C NO_DEF Parameter number n2 n0 no longer exists _RANGE Data dn d0 outside the permissible range _LOGIC Logical access error 6 3 3 Telegr...

Page 38: ...aracter string with 6 charac ters ASCII codes between 32 and 127 06 TC_110 TM_700 6 boolean_new Logical value false true 01 0 is equivalent to false 1 is equivalent to true 7 u_short_int Positive whol...

Page 39: ...ng of the parameter for the use with the Pfeiffer Vacuum protocol Access type R read Read access W write Write access Unit Physical unit of the described variable min max Permissible limit values for...

Page 40: ...ting hours 1 R h 312 Fw version Software version interface cir cuit board 4 R 313 DrvVoltage Supply voltage Voltage in V 2 R V 315 Nominal Spd Nominal rotation speed Hz 1 R Hz 316 DrvPower Drive power...

Page 41: ...5 Additional parameter for the DCU Additional parameter in the control panel The basic parameter set is set in the electronic drive unit ex factory For controlling con nected external components e g v...

Page 42: ...the vacuum pump from sucking in contaminants using suitable measures e g dust filter 3 Check the vacuum pump for visible damage and put the vacuum pump into operation only in a correct state 4 Make su...

Page 43: ...perating without control unit Operation via an external control unit Operation via RS 485 and Pfeiffer Vacuum display and control unit or PC Automatic start After bypassing the contacts at pins 2 7 an...

Page 44: ...f the vacuum pump in the range of 25 to 100 of the nominal speed The factory configuration for stand by is 30 Stand by operation has priority over rotation speed setting mode Set the stand by rotation...

Page 45: ...e level is in the area at the center of the sight glass 3 Check operating fluid fill level daily during continuous operation and every time vacuum pump is switched on 8 6 Switching off and venting WAR...

Page 46: ...e g the sealing gas supply Alternative Switch off via the Pfeiffer Vacuum parameter Set the parameter P 010 to the value 0 Procedure with contaminated medium 1 Close the shut off valve in the vacuum...

Page 47: ...e of our service training offering When ordering spare parts specify the information on the nameplate Cleaning and maintenance work Cleaning changing the air filter Cleaning the suction chamber and ro...

Page 48: ...acoustic pump test Checking the lubricant level and color of the lubricant Checking the vacuum pump for leaks Checking the vacuum pump for noises quiet running Maintenance level 1 lubricant replaceme...

Page 49: ...he lubricant there is a health hazard due to contact with poisonous substances Illegal disposal of toxic substances causes environmental damage Wear suitable personal protective equipment when handlin...

Page 50: ...load Center 9 4 1 Draining lubricant Required tools Allen key WAF 8 Ring spanner WAF 27 Required aids Collection receptacle 1 3 2 2 3 Fig 16 Draining lubricant 1 Filler screws with seal 3 Fill level l...

Page 51: ...ols Allen key WAF 8 Ring spanner WAF 27 1 3 3 2 2 Fig 17 Filling with lubricant 1 Filler screws 3 Drain screws 2 Fill level limiter Filling with lubricant 1 Screw the fill level limiter back in 2 Plac...

Page 52: ...than 2 years we recommend you carry out maintenance and a lubri cant change prior to recommissioning 11 Please note the vacuum pump may not be stored in the vicinity of machines traffic routes etc as...

Page 53: ...n accordance with the applica ble regulations relating to environmental protection and human health with a view to reducing natural resource wastage and preventing pollution 11 1 General disposal info...

Page 54: ...lectronic drive unit Generally the LEDs on the control panel display the operating messages If an error occurs switch off the vacuum pump and connected devices 12 2 Troubleshooting Should malfunctions...

Page 55: ...feiffer Vacuum Service Parameter 13 was not activated during pump operation with brak ing resistance Check parameter 13 and set as appropri ate for the equipment if applicable RC 4000 deactivated RC 5...

Page 56: ...larm Vacuum pump excess temperature Insufficient cooling Improve the cooling Check the operating conditions Observe the intended use Tbl 21 Warning messages of the electronic drive unit 12 4 Warning a...

Page 57: ...ity You can find more detailed information and addresses on our homepage in the Pfeiffer Vacuum Service section You can obtain advice on the optimal solution for you from your Pfeiffer Vacuum represen...

Page 58: ...duct in suitable stable transport containers only e Maintain applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Attach the contamination declaration to the outside of the packag ing 7 Now send...

Page 59: ...ate to hand when ordering spare parts Use only original spare parts Spare part packages Pump version Order number Maintenance kit 1 HiLobe 8103 HiLobe 11003 HiLobe 14003 PP E47 000 T Maintenance kit 3...

Page 60: ...SO K F PM 016 226 AU Splinter shield PP 031 137 X RJ 45 interface cable on M12 PM 051 726 T USB RS 485 converter PM 061 207 T Interface cable M12 m straight M12 m straight 3 m PM 061 283 T Interface c...

Page 61: ...Description Order number F5 Perfluoropolyether 1 l PK 001 852 T F5 Perfluoropolyether 5 l PK 001 853 T Tbl 25 Consumables Accessories 61 68...

Page 62: ...Hg 1 33 1 33 10 3 133 32 1 33 0 133 1 1 Pa 1 N m2 Tbl 26 Conversion table Pressure units mbar l s Pa m3 s sccm Torr l s atm cm3 s mbar l s 1 0 1 59 2 0 75 0 987 Pa m3 s 10 1 592 7 5 9 87 sccm 1 69 10...

Page 63: ...2151 at in take pressure 1 hPa 70 dB A 70 dB A 70 dB A Cooling method Water Water Water Cooling water pressure 2 000 6 000 hPa 2 000 6 000 hPa 2 000 6 000 hPa Cooling water flow min 2 l min 2 l min 2...

Page 64: ...06 5 409 375 652 5 1114 4 375 G 1 2 4 G 3 8 4 250 250 195 195 583 3 5 5 3 1 0 M24 12 M10 12 DN 250 PN16 DN 250 ISO F DN 250 PN16 DN 250 ISO F 1 5 1 5 40 40 235 470 Fig 18 HiLobe DN 250 Technical data...

Page 65: ...352 440 522 410 300 339 Fig 19 Switch box with electronic drive unit RC 15000 Technical data and dimensions 65 68...

Page 66: ...3 EU Harmonized standards and applied national standards and specifications DIN EN ISO 12100 2011 DIN EN 61010 1 2020 DIN EN 1012 2 2011 DIN EN IEC 61000 3 11 2021 DIN EN ISO 13857 2020 DIN EN 61000 3...

Page 67: ...es in Electrical and Elec tronic Equipment Regulations 2012 Harmonized standards and applied national standards and specifications ISO 12100 2010 IEC 61010 1 A1 2010 EN 1012 2 A1 1996 EN IEC 61000 3 1...

Page 68: ...PW0328 D Date 2209 P N PW0328BEN...

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Pfeiffer Vacuum HILOBE 11003, Operating Instructions Manual

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