Pfeiffer Vacuum HENA 50 Operating Instructions Manual Download

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OPERATING INSTRUCTIONS

Translation of the Original

HENA 50 | 70

Rotary vane pump

Summary of Contents for HENA 50

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original HENA 50 70 Rotary vane pump...

Page 2: ...eiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and var...

Page 3: ...1 1 Operating fluid 18 3 1 2 Cooling 19 3 2 Connections 19 3 3 Identifying the product 19 3 4 Product features 19 3 5 Scope of delivery 19 4 Transportation and Storage 20 4 1 Transporting the vacuum...

Page 4: ...exhaust filters 39 9 Decommissioning 41 9 1 Shutting down for longer periods 41 9 2 Recommissioning 41 10 Recycling and disposal 42 10 1 General disposal information 42 10 2 Dispose of rotary vane pu...

Page 5: ...echnical requirements for a residual current circuit breaker 26 Tbl 7 Plug arrangement of the D Sub socket 9 pin 27 Tbl 8 Behavior and meaning of the LEDs 30 Tbl 9 Maintenance intervals 35 Tbl 10 Trou...

Page 6: ...nces to the lateral limitations top view 22 Fig 6 Filling the operating fluid 24 Fig 7 Mains connection 26 Fig 8 D Sub socket on electronic drive unit 9 pin 27 Fig 9 Refilling operating fluid 31 Fig 1...

Page 7: ...ownload Center 1 1 2 Variants These instructions apply to HenaLine vacuum pumps Pump type Pump version Hena 50 Rotary vane pump Hena 70 1 2 Target group These operating instructions are aimed at all p...

Page 8: ...ating plate of the rotary vane vacuum pump Motor rating plate not shown Warning hot surface This sticker warns of injuries caused by high temperatures in case of touching without protec tion during op...

Page 9: ...Abbreviation Meaning in this document OI Operating instructions CB Certified body according to IEC international electrotechnical commission DI Digital Input DO Digital Output N A not connected N N M...

Page 10: ...perty Notes tips or examples indicate important information about the product or about this docu ment 2 2 Safety instructions All safety instructions in this document are based on the results of the r...

Page 11: ...RCCB WARNING Tilting danger Serious injury due to tilting of the product There is a danger of the vacuum pump not attached tipping over due to changes in the center of gravity or incorrect loading Se...

Page 12: ...on the product Ensure that the product has a safe centre of gravity when mounting components Wear protective equipment e g protective shoes WARNING Danger of poisoning from toxic vapors Igniting and h...

Page 13: ...me WARNING Health hazard and risk of environmental damage from toxic contaminated operating fluid Toxic process media can cause operating fluid contamination When changing the operating fluid there is...

Page 14: ...se a suitable collection receptacle CAUTION Danger of burns on hot surfaces In the event of a fault the surface temperature of the vacuum pump can increase to above 105 C Allow the vacuum pump to cool...

Page 15: ...rocedures Keep lines and cables away from hot surfaces 70 C Never fill or operate the unit with cleaning agents or cleaning agent residues Do not carry out your own conversions or modifications on the...

Page 16: ...raining as provided by Pfeiffer Vacuum Training people 1 Train the technical personnel on the product 2 Only let personnel to be trained work with and on the product when under the supervision of trai...

Page 17: ...d training courses to maintenance levels 2 and 3 Adequately trained individuals are Maintenance level 1 Customer trained specialist Maintenance level 2 Customer with technical education Pfeiffer Vacuu...

Page 18: ...as the rotor rotates This causes the gas to be continuously drawn in at the vac uum connection and compressed in the suction chamber by the rotation of the rotor until the exhaust valve opens against...

Page 19: ...iguration of a remote control Tbl 4 Connection description of the electronic drive unit 3 3 Identifying the product To ensure clear identification of the product when communicating with Pfeiffer Vacuu...

Page 20: ...vacuum pump horizontally or without operating fluid filling Fill in the operating fluid only at the final installation location Preparations for transport Pfeiffer Vacuum recommends keeping the trans...

Page 21: ...Always place the vacuum pump on an adequately sized level surface 4 2 Storing the vacuum pump Storage Pfeiffer Vacuum recommends storing the products in their original transport packaging Procedure 1...

Page 22: ...m pump can be secured with stationary installation on the base as required 4 When installing the pump in a closed housing ensure adequate air circulation 5 Keep the sight glass visible and freely acce...

Page 23: ...e on a regular basis Installation and operation of accessories Pfeiffer Vacuum offers a series of special compatible accessories for its rotary vane pumps You can find information and ordering options...

Page 24: ...ased oxygen content Required consumable material Operating fluid Required aids Funnel optional 1 2 3 Fig 6 Filling the operating fluid 1 Filler screw 3 Sight glass 2 O ring Filling the operating fluid...

Page 25: ...ts due to unexpected automatic startup With open control input the motor can start unexpectedly following extrinsic contact if the mains volt age is already applied A risk exists of minor injury to fi...

Page 26: ...or the motor in the event of a mal function 5 6 Installing a residual current circuit breaker In the event of an insulation fault installation of a residual current circuit breaker ensures protection...

Page 27: ...the vacuum pump select the four pre set rotation speeds and request the status values of the vacuum pump e g current voltage and operating hours V 1 2 4 5 6 7 8 9 3 Fig 8 D Sub socket on electronic dr...

Page 28: ...injury from bursting as a result of high pressure in the exhaust line Faulty or inadequate exhaust pipes lead to dangerous situations e g increased exhaust pressure There is a danger of bursting Inju...

Page 29: ...condi tion of the vacuum pump Operating Conditions The optimal operating condition of the vacuum pump is continuous operation Observe the application limits prescribed by see chapter Limits of use of...

Page 30: ...Modbus protocol is used LED LED status Display Meaning A1 Off Vacuum pump switched off On constant green Vacuum pump switched on No errors On constant red Vacuum pump switched on Error A2 Off No comm...

Page 31: ...hat the connected vacuum system can become contaminated by backflow The safety valve on the vacuum pump is not suitable for longer term seal ing Install an additional shut off valve in the intake line...

Page 32: ...ontrol input or disconnect the electronic drive unit safely from the mains 3 Install an additional shut off valve in the intake line to ensure that the vacuum is maintained in the vacuum chamber 4 Rem...

Page 33: ...till as a result of overheating the motor restarts automatically There is a risk of injury to fingers and hands if they enter the operating range of rotating parts Safely disconnect motor from the mai...

Page 34: ...aning OI Mainte nance level 1 OI Maintenance level 2 MM Mainte nance level 3 MM Required material Interval Weekly every six months 1 year 16000 hours 5 years Inspection Visual and acoustic pump check...

Page 35: ...s a health hazard due to contact with poisonous substances Illegal disposal of toxic substan ces causes environmental damage Wear suitable personal protective equipment when handling these media Dispo...

Page 36: ...ging operating fluid you must always use the operating fluid type specified on the rating plate Safety data sheets You can obtain the safety data sheets for operating fluids from Pfeiffer Vacuum on re...

Page 37: ...ng the operating fluid 1 Unscrew the filler screw Be careful with the O ring 2 Place a collection receptacle below the drain hole 3 Unscrew the drain screw Be careful with the O ring 4 Allow operating...

Page 38: ...risk to health from contact with these poisonous substances Illegal disposal of toxic sub stances causes environmental damage Take suitable safety precautions and prevent health hazards or environment...

Page 39: ...Procedure 1 Remove the exhaust line 2 Remove the separator cover plate Pay attention to the flat seal 3 Loosen the filter spring on the exhaust filter 4 Pull the exhaust filter completely out of the o...

Page 40: ...filter indicates the installation orientation The arrow must point upwards 3 Insert the filter spring in the housing 4 Turn the screw until the filter spring is level 5 Fit the separator cover plate w...

Page 41: ...uum pump in dry dust free rooms within the specified ambient conditions 9 Pack the vacuum pump together with a drying agent in a plastic bag and seal the vacuum pump airtight if it is to be stored in...

Page 42: ...ponents must be disposed of in accordance with the applica ble regulations relating to environmental protection and human health with a view to reducing natural resource wastage and preventing polluti...

Page 43: ...acuum pump indicates errors in two ways LED A1 lights up red No ready for operation signal is given at the control input with existing connection The electronic drive unit makes 6 attempts at 20 secon...

Page 44: ...um pump is dam aged Contact Pfeiffer Vacuum Serv ice Pumping speed of vacuum pump too low Poor dimensioning of vacuum line Make sure that connections are short and cross sections ade quately dimension...

Page 45: ...ity You can find more detailed information and addresses on our homepage in the Pfeiffer Vacuum Service section You can obtain advice on the optimal solution for you from your Pfeiffer Vacuum represen...

Page 46: ...duct in suitable stable transport containers only e Maintain applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Attach the contamination declaration to the outside of the packag ing 7 Now send...

Page 47: ...assembly on the exhaust side 13 2 Ordering accessories Description Part number SAS 40 DN 40 ISO KF PK Z60 510 KAS 40 Condensate Separator PK Z10 008 FAK 040 Activated Carbon Filter PK Z30 008 Manomet...

Page 48: ...0 987 Pa m3 s 10 1 592 7 5 9 87 sccm 1 69 10 2 1 69 10 3 1 1 27 10 2 1 67 10 2 Torr l s 1 33 0 133 78 9 1 1 32 atm cm3 s 1 01 0 101 59 8 0 76 1 Tbl 14 Conversion table Units for gas throughput 14 2 Te...

Page 49: ...g and stor age temperature 25 55 C 25 55 C 25 55 C 25 55 C Motor version 1 ph motor 1 ph motor 1 ph motor 1 ph motor Input voltage s 200 240 V AC 10 50 60 Hz 200 240 V AC 10 50 60 Hz 200 240 V AC 10 5...

Page 50: ...321 123 312 136 194 135 225 10 54 55 287 234 20 250 311 Fig 13 Dimensions Hena 50 601 112 270 30 M8 331 123 312 146 194 135 225 10 54 55 287 234 20 250 311 Fig 14 Dimensions Hena 70 Technical data and...

Page 51: ...tances delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications DIN EN ISO 12100 2011 03 DIN EN 60204 1 2019 06 DIN EN ISO 13857 2008 06 DIN EN 61000 6 2...

Page 52: ...PD0107 ed D Date 2007 P N PD0107BEN...

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Pfeiffer Vacuum HENA 50, Operating Instructions Manual

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