Pfeiffer Vacuum HENA 101 Operating Instructions Manual Download

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1.3.4 Abbreviations

Abbreviation

Meaning in this document

Operating instructions

N.N.

Mean sea level

Earthed conductor (protective earth)

WAF

Width across flats

RSSR

Radial shaft seal ring

Tbl. 2:

Abbreviations used in this document

1.4 Trademark proof

● Loctite

is a trademark of HENKEL IP & HOLDING GMBH.

About this manual

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Summary of Contents for HENA 101

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original HENA 61 101 Rotary vane pump...

Page 2: ...eiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and var...

Page 3: ...roduct features 19 3 4 Scope of delivery 19 4 Transportation and Storage 20 4 1 Transporting the vacuum pump 20 4 2 Storing the vacuum pump 21 5 Installation 22 5 1 Installing the vacuum pump 22 5 2 C...

Page 4: ...return line 43 7 7 Cleaning the intake strainer 45 8 Decommissioning 47 8 1 Shutting down for longer periods 47 8 2 Recommissioning 47 9 Recycling and disposal 48 9 1 General disposal information 48...

Page 5: ...28 Tbl 7 Motor protection switch setting values for Hena 101 global motor 28 Tbl 8 Motor protection switch setting values for Hena 101 Asian motor 28 Tbl 9 Maintenance intervals 36 Tbl 10 Troubleshoot...

Page 6: ...ard for high voltage 27 Fig 12 Connection example with PTC thermistor tripping unit 29 Fig 13 Operating the vacuum pump with gas ballast system 32 Fig 14 Operating the rotary vane pump with manual gas...

Page 7: ...1 1 2 Variants These instructions apply to HenaLine vacuum pumps Pump type Pump version Hena 61 Standard version of rotary vane pump Hena 101 Standard version of rotary vane pump 1 2 Target group This...

Page 8: ...plate not shown Warning hot surface This sticker warns of injuries caused by high temperatures as a result of contact without safeguards during operation Electrical voltage warning The sticker warns o...

Page 9: ...erating instructions N N Mean sea level PE Earthed conductor protective earth WAF Width across flats RSSR Radial shaft seal ring Tbl 2 Abbreviations used in this document 1 4 Trademark proof Loctite i...

Page 10: ...rty Notes tips or examples indicate important information about the product or about this docu ment 2 2 Safety instructions All safety instructions in this document are based on the results of the ris...

Page 11: ...f limbs e g feet are the re sult Do not use the vacuum pump as a climbing aid Do not exert any force on the product Ensure that the product has a safe centre of gravity when mounting components Wear p...

Page 12: ...g of high pressure and damage to the unit cannot be excluded Route the exhaust line without shut off units Observe the permissible pressures and pressure differentials for the product Check the functi...

Page 13: ...There is a danger of the vacuum pump not attached tipping over due to changes in the center of gravity or incorrect loading Serious injuries due to trapping or crushing of limbs e g feet are the re s...

Page 14: ...who is involved in the installation operation or maintenance of the product must read understand and adhere to the safety related parts of this document Infringement of conformity due to modification...

Page 15: ...eneration only When pumping media with an oxygen concentration level of 21 only use perfluorinated syn thetic oils YLC 250 B A113 as operating fluid Adhere to the installation commissioning operating...

Page 16: ...and maintenance of the product and who have the following qualifications Qualification in the mechanical field in accordance with nationally applicable regulations Knowledge of this documentation Spec...

Page 17: ...rating fluid for sealing the gap for lubrication and for cooling The operating fluid reservoir is on the pressure side of the vacuum pump on the floor of the operating fluid separator The pressure dif...

Page 18: ...ooling The rotary vane pump is cooled by thermal radiation from its surface the air flow of the two fans and the pumped gas 3 1 3 Gas ballast system The gas ballast system supplies air to the working...

Page 19: ...Hz 63 m3 h 60 Hz 76 m3 h Vacuum connection and gas outlet G1 1 4 Operating fluid return via the float valve Gas ballast unit without shut off valve Hena 101 Nominal pumping speed 50 Hz 100 m3 h 60 Hz...

Page 20: ...mage from operating fluid leaking into the pumping system If the vacuum pump is tipped the operating fluid will overflow into the pumping system resulting in the vane breaking when the vacuum pump is...

Page 21: ...acuum pump without motor and if accessories are mounted 4 2 Storing the vacuum pump Storage Pfeiffer Vacuum recommends storing the products in their original transport packaging Procedure 1 Seal the v...

Page 22: ...p view Procedure 1 Place the vacuum pump on a flat horizontal surface 2 Observe the permissible angle of inclination of 1 3 The vacuum pump can be secured with stationary installation on the base as r...

Page 23: ...haust gases and vapors to escape freely into the air There is a risk of injury and fatality due to poisoning in processes with toxic process media Observe the pertinent regulations for handling toxic...

Page 24: ...the use of non approved operating fluid Product specific performance data are not achieved All liability and warranty claims against Pfeiffer Vacuum are also excluded Only use approved operating flui...

Page 25: ...eparator 9 Check the fill level on the sight glass The correct fill level is between the MIN MAX markings or within the ring mark on the sight glass 10 If necessary fill more operating fluid in case t...

Page 26: ...full motor power Engine damage occurs if a different starting circuit is used Always start the motor directly Never use a star delta start up circuit 5 5 1 Connect three phase motor with 6 pin termin...

Page 27: ...halved compared to the double star circuit Connect the three phase motor with star circuit Connect the three phase motor according to the connection diagram 5 5 3 Checking the direction of rotation N...

Page 28: ...Voltage V Frequency Hz Motor rating kW IN A Imax A 200 50 2 0 8 7 80 346 50 2 0 5 0 46 220 60 2 4 8 8 77 380 60 2 4 5 1 45 Tbl 6 Motor protection switch setting values for Hena 61 Asian motor Voltage...

Page 29: ...2 1 1 1 T1 T3 3 Fig 12 Connection example with PTC thermistor tripping unit US Control voltage T1 T3 PTC resistor sensor S1 OFF button H1 Tripping indicator S2 ON button M Motor 3 phase S3 RESET butto...

Page 30: ...injury from bursting as a result of high pressure in the exhaust line Faulty or inadequate exhaust pipes lead to dangerous situations e g increased exhaust pressure There is a danger of bursting Inju...

Page 31: ...seal or control the gas bal last system there are various accessories available Switching on the vacuum pump 1 If required switch the vacuum pump on in each pressure range 2 Shut off the vacuum conne...

Page 32: ...ump with manual gas ballast valve 1 Ball valve 2 Gas ballast filter Prerequisite Manual gas ballast valve retrofitted Vacuum pump heated up for 30 minutes Behavior with process gases with condensable...

Page 33: ...ting fluid up to the top marking before the minimum fill level is reached 3 Screw in the filler screw again Be careful with the O ring 6 6 Switching off the vacuum pump NOTICE Contamination from opera...

Page 34: ...mps of the HenaLine have an integrated non return valve on the suction side The non return valve closes automatically when the vacuum pump is switched off preventing the return flow of gas and process...

Page 35: ...Wear protective equipment e g protective shoes CAUTION Danger of injury from moving parts After a power failure or a standstill as a result of overheating the motor restarts automatically There is a r...

Page 36: ...Level 1 and Maintenance Level 3 revision If the required intervals listed below are exceeded or if maintenance work is carried out improperly no warranty or liability claims are accepted on the part o...

Page 37: ...ent operating fluid type Safety data sheets You can obtain the safety data sheets for operating fluids from Pfeiffer Vacuum on request or from the Pfeiffer Vacuum Download Center The usable life of op...

Page 38: ...isposal of toxic substan ces causes environmental damage Wear suitable personal protective equipment when handling these media Dispose of the operating fluid according to locally applicable regulation...

Page 39: ...vacuum pump Cleaning by changing the operating fluid Pfeiffer Vacuum recommends in cases of heavy contamination with process residues cleaning the inside of the vacuum pump with several operating flu...

Page 40: ...screw the operating fluid filter using a strap wrench Pay attention to escaping operating fluid 3 Apply oil to the sealing surface of the operating fluid filter 4 Screw the operating fluid filter on f...

Page 41: ...ance To continually monitor the filter resistance use a manometer from the Pfeiffer Vacuum accesso ries instead of the filler screw 7 4 1 Dismantling the exhaust filters Number of exhaust filters may...

Page 42: ...s 5 Remove the filter spring 6 Pull the exhaust filter completely out of the operating fluid separator 7 Replace the exhaust filter 7 4 2 Mounting the exhaust filters Prerequisites Vacuum pump switche...

Page 43: ...lcohol Soft cloth lint free 2 3 1 Fig 19 Cleaning the gas ballast filter 1 Gas ballast line 3 Gas ballast filter 2 Gas ballast valve Removing and cleaning the gas ballast filter 1 Dismantle the gas ba...

Page 44: ...ibed below 1 Where necessary extract the remaining operating fluid from the float chamber inside the operat ing fluid separator 2 Disconnect the operating fluid return line at the elbow union 3 Remove...

Page 45: ...led Required tool Hexagonal wrench WAF 13 Calibrated torque wrench 1 2 3 4 Fig 21 Dismantling assembling the intake strainer 1 Cylinder screw 4x 3 Vacuum connection 2 Washer 4x 4 Intake strainer Disma...

Page 46: ...3 Fit the vacuum connection 4 Screw on the cylinder screws Pay attention to the washers Tightening torque 20 Nm Maintenance 46 62...

Page 47: ...he specified ambient conditions 9 Pack the vacuum pump together with a drying agent in a plastic bag and seal the vacuum pump airtight if it is to be stored in rooms with damp or aggressive atmosphere...

Page 48: ...ponents must be disposed of in accordance with the applica ble regulations relating to environmental protection and human health with a view to reducing natural resource wastage and preventing polluti...

Page 49: ...uld malfunctions occur you can find information about potential causes and how to fix them here Problem Possible causes Remedy Vacuum pump will not start up No mains voltage or volt age does not corre...

Page 50: ...iffer Vacuum Service Pumping speed of vacuum pump too low The intake line is not suitably dimensioned Make sure that connections are short and cross sections ade quately dimensioned Exhaust pressure t...

Page 51: ...ity You can find more detailed information and addresses on our homepage in the Pfeiffer Vacuum Service section You can obtain advice on the optimal solution for you from your Pfeiffer Vacuum represen...

Page 52: ...duct in suitable stable transport containers only e Maintain applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Attach the contamination declaration to the outside of the packag ing 7 Now send...

Page 53: ...or cleaning the oil chamber Exhaust filter Operating fluid filter Filter material 12 3 Overhaul kit maintenance level 3 The overhaul kit contains all the wear parts of the vacuum pump that must be rep...

Page 54: ...Hena 61 Hena 101 PK E61 021 T Overhaul kit without vane Hena 61 PK E62 022 T Hena 101 PK E62 023 T Set of vanes Hena 61 PK E68 022 T Hena 101 PK E68 023 T Operating fluid filter Hena 61 Hena 101 PK 1...

Page 55: ...llast unit Magnetized gas ballast valve Enables remote control of the gas ballast unit operation with 24 VDC Pressure gauge Monitors the saturation of the exhaust filter Operating fluid level switch u...

Page 56: ...Description Ordner number Gas Ballast Valve with Solenoid Valve PK 100 143 U Gas Ballast Valve with Solenoid Valve PK 100 144 U Tbl 13 Accessories for Hena 61 Hena 101 Accessories 56 62...

Page 57: ...cm3 s 1 01 0 101 59 8 0 76 1 Tbl 15 Conversion table Units for gas throughput 14 2 Technical data Classification Hena 61 Hena 61 Hena 61 Hena 61 Part number PK D04 121 111 PK D04 121 112 PK D04 121 12...

Page 58: ...1 5 hPa Leak rate safety valve 8 10 3 Pa m s 8 10 3 Pa m s 8 10 3 Pa m s 8 10 3 Pa m s Emission sound pressure level without gas ballast at 60 Hz 68 dB A 68 dB A 68 dB A 68 dB A Emission sound pressu...

Page 59: ...storage temperature 25 55 C 25 55 C 25 55 C 25 55 C Protection degree IP55 IP55 IP55 IP55 Weight 78 kg 78 kg 78 kg 78 kg Tbl 17 Technical data Hena 101 14 3 Dimensions 277 407 93 242 49 95 137 626 15...

Page 60: ...06 93 243 49 92 170 701 15 2 2 2 1 226 2 290 281 2 291 2 292 232 2 134 3x 30 M8 DIN ISO 228 1 G 1 1 4 DIN ISO 228 1 G 1 1 4 V Fig 23 Dimensions Hena 101 Dimensions in mm Technical data and dimensions...

Page 61: ...stances delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications DIN EN ISO 12100 2011 03 DIN EN 60204 1 2019 06 DIN EN ISO 13857 2008 06 DIN EN 61000 6 2...

Page 62: ...PD0086 ed C Date 2005 P N PD0086BEN...

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Pfeiffer Vacuum HENA 101, Operating Instructions Manual

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