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English

PFEIFER lifting clamps & grabs 04/2017 V 4.0 / Subject to technical changes!

EN

4.4  Responsibility of the Operating 

Company

The operating company is subject to legal obligations 

regarding occupational safety. The operating company 

must ensure that
• All additional work instructions and safety notices 

arising from a risk assessment of the workstations at 

the place of use of the lifting device are set down in 

an operating manua.

• All users have read and understood the operating 

manual.

• The responsibilities for operation, maintenance, and 

inspection are clearly regulated and defined.

• All maintenance and inspection intervals are observed 

and the lifting device is thus always intechnically 

perfect condition.

4.5  Personnel Requirements / 

user Groups

Everyone assigned with using the lifting device must 

have read and understood the operating manual before 

starting work.
People whose capability to respond is influenced by 

drugs, alcohol or medication must not work on  or near 

the device.
The following user groups may carry out the respective 

task referenced:

user groups

Task

Qualification

Specialist 
personnel

Commissioning, 
operation, maintaine, 
wear / visual 
inspection

Skilled metalworkers, 
machine fitter, industrial 
mechanic or similar 
person

Trained person 
(and apprentice)

Operation, visual 
inspection

Trained by the operating 
company based on the 
operating manual  
(prior to commissioning)!

user group definitions:
• A person is considered to be a specialist, who, based 

on his technical training, knowledge and experience, 

as well as his knowledge of applicable regulations, 

is able to appraise the assigned work task and 

recognise potential hazards.

• A person is considered to be trained, who has 

received instruction on the assigned tasks and 

potential hazards associated with improper behaviour, 

and has been briefed as necessary on the required 

safety equipment and protective measures.

• A layperson is considered to be anyone not qualified 

as a specialist or trained person.

The following is PROHIBITEd if not explicitly planned:
• Use outside of a temperature range from  

– 20 °C  to  +100 °C).

• Use in areas susceptible to fire or heavy dust 

accumulation or in potentially explosive atmospheres.

• Use in environments with hazardous oils, acids, 

fumes, gases, dusts, radiation, etc.

• Private use.
The lifting device must be operated, maintained and 

repaired only in a technically perfect condition by 

 sufficiently trained personnel (also see under „User 

groups“ chapter)

NOTE: Commissioning, operation, service 

and repair of any kind on the lifting device 

must be carried out only on the basis of the 

procedural instructions prescribed in the 

operating manual

Personal protective equipment must be used according 

to the workplace risk analysis (also refer to the DGUV 

(German Statutory Accident Insurance) REGULATION 

100-500)! We recommend using a hardhat, safety 

shoes and safety gloves.

4.3 Predictable Misuse

The use of the lifting device outside of the authorised 

intended use is considered to be an improper use and 

thus represents misuse. Risks may occur due to 

 misuse. Such misuse are:
• The slinging of loads to load binding means such 

as binding wires, lashing straps etc .

• The pulling, dragging or tearing of loads.

• An exceeding of the maximum permissible load 

capacity or maximum load dimensions.

• The failure to observe the minimum load weight.

• The transport of radioactive materials.

• The lifting or transport of persons.

• The lifting of a load overhead persons or the 

safety area.

• Arbitrary modifications (grinding, welding, 

 drilling  etc.).

• Throwing, dropping or toppling the lifting device.

Summary of Contents for AST-S

Page 1: ...anuel d utilisation original PFEIFER Pinces de levage pinces Traducci n del manual original PFEIFER Garras Pinzas Traduzione dell instruzione per l uso originale PFEIFER Morse di sollevamento pinze Ve...

Page 2: ...be made available to third parties or competitors of PFEIFER Seil und Hebetechnik GmbH Subject to alterations All data and information has been compiled to the best of our knowledge However no liabil...

Page 3: ...nts penetrate into the material and leave marks on the load surface Lifting clamps with smooth gripping elements work without penetrating into the load The lifting device can be used at a crane in a h...

Page 4: ...trained who has received instruction on the assigned tasks and potential hazards associated with improper behaviour and has been briefed as necessary on the required safety equipment and protective m...

Page 5: ...aged and worn parts should be replaced immediately with original replacement parts The gripping elements gripping legs must be dry and clean i e free of dirt mill scale grease ice snow painting etc Ch...

Page 6: ...suspended loads In case of inclination set down the load and re attach the lifting device Employ the number of lifting devices necessary to stabilise the load In order to avoid oscillation for longer...

Page 7: ...tentional relief of the load When the lock is open the upper gripping element is held back in the clamp body So the lifting clamp can be attached and loosened from the load more easily 3 Wedge screw T...

Page 8: ...8 8 8 8 8 Loadposition Horizontal sleeping Load Inherent single sheets sheet stacks Girders upright Girder upright sleeping Rail Profiles Round material Process Lifting Lifting Lifitng attach lateral...

Page 9: ...8 8 8 8 8 Sheets 300 450HB approx 32 47HRC 8 8 8 8 8 Stainless steel sheets 8 8 8 8 8 Sheet stacks 8 8 Areas with sensitive surfaces such as stainless steel sheets polished wood plates plastic plates...

Page 10: ...ting capacity of the clamp Watch out for stronger forces in the lifting device caused by pulling at an angle 120 100 0 120 120 100 0 120 45 45 50 50 10 Model Information 10 1 Models MPS 1 and MPS 2 MP...

Page 11: ...10tons are equipped with rollers 10 4 Model AST S ASTS For transporting girders close to the ground lifting is allowed by one clamp only Permissible attachment and inclination angles The lifting capa...

Page 12: ...elements are adjusted to the thickness of the load 1 to 2 mm and fixed with a lock nut New load thicknesses will require the gripping elements to be re adjusted The gripping elements must be whetted...

Page 13: ...se picture 1 and chart 1 Pic 1 Nominal capacity in tons per lifting clamp Nominal capacity in tons per lifting clamp in inclination angle 30 up to 45 up to 60 0 25 0 25 0 18 0 12 0 50 0 50 0 35 0 25 0...

Page 14: ...ment and inclination angles The lifting capacity e g 100 corresponds to the lifting capacity of the clamp Watch out for stronger forces in the lifting device caused by pulling at an angle 90 90 0 100...

Page 15: ...ripping even when the load is overturning i e the grab never lets go unintentionally SZA Opening by pressing the palms of both hands on the upper pin while holding the green handle Automatic lock afte...

Page 16: ...girder Hammer the wedge in so that it cannot slip NOTE Hammer the wedge in further if necessary after the load has been lifted Make sure the wedge is always fastened firmly B1 B2 The gripping range gi...

Page 17: ...IN EN 13155 DIN 15428 AS 4991 ASME B30 20 DIN EN ISO 12100 each valid in the currently valid version Following harmonised standards were applied Model KL DIN EN 13155 DIN 15428 DIN EN ISO 12100 each v...

Page 18: ...d DGUV regulation 100 500 until now BGR 500 has been executed There were no defects There were the following defects Date and Signature Expert The periodic test acc to EN 13155 and DGUV regulation 100...

Page 19: ...isation original PFEIFER Pinces de levage pinces Traducci n del manual original PFEIFER Garras Pinzas Traduzione dell instruzione per l uso originale PFEIFER Morse di sollevamento pinze Vertaling van...

Page 20: ...der PFEIFER Seil und Hebetechnik GmbH nicht zug nglich gemacht werden nderungen sind vorbehalten Alle Daten und Angaben wurden nach bestem Wissen erstellt Eine Verbindlich keit kann daraus jedoch nich...

Page 21: ...ragklemmen mit glatten Greifelementen arbeiten ohne Eindringen in die Last Das Lastaufnahmemittel darf im Kranbetrieb in der Halle eingesetzt werden 2 Haftung und Gew hrleistung Alle Angaben in dieser...

Page 22: ...hgem en Verhalten unterrichtet und erforder lichenfalls angelernt sowie ber die notwendigen Schutzeinrichtungen und Schutz ma nahmen belehrt wurde Als Laie gilt wer weder als Fachkraft noch als unter...

Page 23: ...sofort gegen Original Ersatzteile austauschen Greifelemente Greifarme m ssen trocken und sauber sein d h frei von Schmutz Walzzunder Schmier mitteln Eis Schnee Lackresten etc Greifelemente auf Versch...

Page 24: ...neu anschlagen F r Laststabilisierung notwendige Anzahl an Lastauf nahmemitteln einsetzen Zur Vermeidung von Pendel bewegungen empfehlen wir bei l ngeren und v a d nnen Lasten den paarweisen Einsatz...

Page 25: ...g nicht von der Last l sen kann Bei offener Arretierung der Sicherung wird das obere Greifelement im Geh use zur ckgehalten So kann die Tragklemme einfacher ange schlagen oder von der Last gel st werd...

Page 26: ...8 Lastposition Waagerecht liegend Last Eigenstabile Einzelbleche Blechpakete Tr ger stehend Tr ger stehend liegend Schienenprofile Rundprofile Vorgang Heben Heben Heben seitlich anschlagen Heben L ng...

Page 27: ...RC 8 8 8 8 8 8 8 8 8 8 Bleche 300 450HB ca 32 47HRC 8 8 8 8 8 Edelstahl Bleche 8 8 8 8 8 Blechpakete 8 8 Oberf chenempfind liche Fl chen wie Edelstahl Bleche poliert Holzplatten Kunststoffplatten etc...

Page 28: ...des Lastaufnahmemittels Durch Schr gzug versursachte h here Kr fte im Anschlag mittel sind zu beachten 120 100 0 120 120 100 0 120 45 45 50 50 10 Modellinformationen 10 1 Modelle MPS 1 und MPS 2 MPS1...

Page 29: ...4 Modell AST S ASTS F r Tr gertransport im bodennahen Bereich ist das Heben mit einer Klemme erlaubt Zul ssige Anschlag und Schr gzugwinkel Die Tragf higkeitsangaben z B 100 beziehen sich auf die Tra...

Page 30: ...er Tragklemme mittels Fixierschraube auf die Dicke der Last 1 bis 2mm eingestellt und per Mutter gekontert F r neue Lastdicken m ssen die Greifelemente neu eingestellt werden Die Greifelemente sind t...

Page 31: ...gungswinkeln Abb 1 und Tab 1 Abb 1 Nenntragf hig keit in t je Tragklemme Nenntragf higkeit in t je Tragklemme bei Neigungswinkel 30 bis 45 bis 60 0 25 0 25 0 18 0 12 0 50 0 50 0 35 0 25 0 75 0 75 0 53...

Page 32: ...ul ssige Anschlag und Schr gzugwinkel Die Tragf higkeitsangaben z B 100 beziehen sich auf die Tragf higkeit des Lastaufnahmemittels Durch Schr gzug versursachte h here Kr fte im Anschlag mittel sind z...

Page 33: ...r zu halten d h das Lastaufnahmemittel kann sich nicht unbeabsichtigt l sen SZA ffnen durch Druck beider Handballen auf oberen Bolzen und Gegenhalten am Griff Automatische Verriegelung nach Aufsetzen...

Page 34: ...quer zum Tr ger eingef hrt und mit einem Hammer fest und unverr ckbar eingetrieben HINWEIS Nach Anheben der Last Keil ggf nachschlagen Stets auf festen Sitz des Keils achten B1 B2 Der angegebene Greif...

Page 35: ...1 ASME B30 20 DIN EN ISO 12100 jeweils in der derzeit g ltigen Fassung Angewandte harmonisierte Normen Modell KL DIN EN 13155 DIN 15428 DIN EN ISO 12100 jeweils in der derzeit g ltigen Fassung Bevollm...

Page 36: ...f hrt worden Es sind keine M ngel festgestellt worden Es sind folgende M ngel festgestellt worden Datum und Unterschrift des Sachkundigen Die wiederkehrende Pr fung entsprechend der EN 13155 und DGUV...

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