Pfaff POWERline 2595 BASIC Instruction Manual Download Page 1

Page: 1 / 36

This instruction manual applies to machines from the

following serial numbers onwards:

# 2 767 267

296-12-19 006/002
Betriebsanleitung engl.

.10

INSTRUCTION MANUAL

2595
2596

Summary of Contents for POWERline 2595 BASIC

Page 1: ...This instruction manual applies to machines from the following serial numbers onwards 2 767 267 296 12 19 006 002 Betriebsanleitung engl 12 10 INSTRUCTION MANUAL 2595 2596 ...

Page 2: ...f de service downloads As an alternative to the internet download the adjustment manual can also be ordered in book form under part no 296 12 19 007 002 The reprinting copying or translation of PFAFF Instruction Manuals whether in whole or in part is only permitted with our previous authorization and with written reference to the source PFAFF Industriesysteme und Maschinen AG Hans Geiger Str 12 IG...

Page 3: ...premises 14 5 03 Disposal of packing materials 14 5 04 Storage 14 6 Explanation of symbols 15 7 Controls 16 7 01 On off switch 16 7 02 Sewing lamp switch option 16 7 03 Pedal 17 7 04 Keyboard on machine head only on the PFAFF 2595 and 2596 PLUS 18 7 05 Knee switch option 20 7 06 Knee lever only on the PFAFF 2595 and 2596 BASIC 20 7 07 Presser foot fixing key 21 7 08 Adjusting the stitch length on ...

Page 4: ...on 27 8 04 Threading needle thread and regulating its tension on the 2595 28 8 05 Threading needle thread and regulating its tension on the 2596 29 9 Care and maintenance 30 9 01 Servicing and maintenance intervals 30 9 02 Cleaning the machine 30 9 03 Lubricating 31 9 04 Checking regulating the air pressure 32 9 05 Emptying cleaning the water bowl of the air filter regulator 32 10 Wearing parts 33...

Page 5: ...g sewing tools e g needle roller presser needle plate and bobbin when threading the machine when leaving the machine unattended and during mainte nance work the machine is to be separated from the power supply by switching off the On Off switch or by removing the plug from the mains Everyday maintenance work is only to be carried out by appropriately trained personnel Repairs and special maintenan...

Page 6: ...g personnel at all times The Instruction Manual must be read before operating the machine for the first time The operating and specialist personnel is to be instructed as to the safety equipment of the machine and regarding safe work methods It is the duty of the user to only operate the machine in perfect running order It is the obligation of the user to ensure that none of the safety mechanisms ...

Page 7: ...ges in the machine which may limit its safety 1 05 02 Specialist personnel Specialist personnel are persons with a specialist education in the fields of electrics electro nics and mechanics They are responsible for the lubrication maintenance repair and adjust ment of the machine The specialist personnel is obliged to observe the following points and must always observe the Notes on Safety in the ...

Page 8: ...ewing head and table Do not operate the machine without support 6 Danger due to top heavy sewing head Machine can tip over backwards when tilted 1 06 Danger warnings A working area of 1 m must be kept free both in front of and behind the machine so that easy access is possible at all times Never put your hands or fingers in the sewing area during sewing Danger of injury by the needle While setting...

Page 9: ...h compound feed and large hook The machines are used for sewing lockstitch seams in the textile and upholstery industry Any and all uses of this machine which have not been approved of by the manufacturer are considered to be inappropriate The manufacturer cannot be held liable for any damage caused by the inappropriate use of the machine The appropriate use of the machine includes the observance ...

Page 10: ...mer 10 3 Presser foot clearance 20 mm Clearance width 345 mm Clearance height 290 mm Bed plate dimensions 640 x 200 mm Noise data Noise emission level at workplace with a sewing speed of 2400 spm LpA 80 dB A Noise measurement in accordance with DIN 45 635 48 A 1 ISO 11204 ISO 3744 ISO Motor data See name plate on motor Air consumption per switch cycle 0 146 NI Net weight of sewing head ca 87 kg Gr...

Page 11: ... Max speed spm on version C and with large hook Max speed spm on version D and with large hook 1 2 mm up to 9 mm 2600 2200 2 5 4 mm up to 9 mm 2400 2000 4 5 5 mm up to 9 mm 2200 2000 5 5 7 mm up to 9 mm 2000 1800 7 5 9 mm up to 9 mm 1800 1600 1 2 mm 9 5 12 mm 2200 2200 2 5 4 mm 9 5 12 mm 2200 2000 4 5 5 mm 9 5 12 mm 2200 2000 5 5 7 mm 9 5 12 mm 2000 1800 7 5 9 mm 9 5 12 mm 1800 1600 ...

Page 12: ...ax 9 mm 2 presser foot strokes manually adjustable preselectable quick stroke adjustment with hand switch electropneumatically controlled Drop feed adjustable Oil level control through inspection glass Oil level on display with warning light on machine head Presser foot pressure manually adjustable Clutch motor DC motor functionality EcoDrive P74 ED L Control panel PicoTop Remaining bobbin thread ...

Page 13: ...nd various plastic materials The electrical equipment comprises plastic materials and copper The machine is to be disposed of according to the locally valid pollution control regula ti ons if necessary a specialist ist to be commissioned Care must be taken that parts soiled with lubricants are disposed of separately according to the locally valid pollution control regulations ...

Page 14: ...he machines are only transported in an upright position 5 03 Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE fibre Proper dis posal of the packing material is the responsibility of the customer 5 04 Storage If the machine is not in use it can be stored as it is for a period of up to six months but It should be protected against dust and moisture...

Page 15: ...nstruction manual work to be carried out or important information is accentuated by symbols These symbols have the following meanings Note information Cleaning care Lubrication Maintenance repairs adjustment service work only to be carried out by technical staff ...

Page 16: ... power supply to the machine is swit ched on or off by turning switch 1 7 02 Sewing lamp switch option Switch the sewing lamp which is inte grated in the machine head on or off by operating switch 1 Switch 2 regulates the brightness of the sewing lamp Fig 7 02 1 2 ...

Page 17: ...Controls 17 Fig 7 03 0 1 1 2 7 03 Pedal With the on off switch on 0 Machine stop 1 Sew 1 Raise presserfoot 2 Trim thread on machines with thread trimmer ...

Page 18: ...es when the minimum level of the oil supply has been reached When the keys 1 8 are operated the functions listed below are carried out Key 1 The functions of the keys 2 7 can be allocated to this key To program key 1 simultaneously press one of the keys 2 7 and key 1 for approx 3seconds ThefunctionoftheselectedkeyistakenoverandtheyellowLEDinthis key lights up Key 2 Reverse sewing or intermediate b...

Page 19: ...ion all tacks switched off 3 reverse move to needle position step by step 4 edge trimmer on off 5 programmable tack on off Key 6 Calling up the pre set stitch length Diode on large stitch length diode off small stitch length This function can be switched off under Parameter 786 Key 7 If this key is operated the second thread tension is switched on If this key is pressed for longer than about 2 sec...

Page 20: ...quip ped the following functions can be called up with the knee switch 1 Onmachineswithcentreguide sub class 63 24 this can be engaged or disen gaged by operating the knee switch 2 By operating knee switch 1 it is possible to alternate between two pre selected feed stroke settings For the high stroke setting the speed is reduced The knee switch function can be altered see the instruction manual fo...

Page 21: ...96 BASIC Adjustment wheel 1 is used to pre select the stitch length Fig 7 08 1 7 07 Presser foot fixing key To fix the presser foot raise it with the pedal then press key 1 and release the pedal again To release the presser foot raise it briefly with the pedal Fig 7 07 1 ...

Page 22: ...e made by turning the thumb wheels The larger stitch length is set on thumb wheel 1 and the smaller stitch length on thumb wheel 2 Use key 4 to call up the pre selected stitch lengths see Chapter 7 04 Key board on machine head Fig 7 09 2 1 7 10 Reverse feed lever As long as the reverse feed lever 1 is pressed during the sewing operation the machine sews in reverse Fig 7 10 1 ...

Page 23: ...djusted by turning knob 1 7 12 Adjusting the top feed stroke on the PFAFF 2595 and 2596 PLUS The large top feed lift can be set by turning thumb wheel 1 and the small top feed lift by turning thumb wheel 2 Use key 4 to change between the two top feed lift settings see Chap 7 04 Keyboard on machine head 2 Fig 7 11 1 1 ...

Page 24: ...thread tension only on the PFAFF 2595 and 2596 BASIC The needle thread tension can be increa sed by turning lever 1 to the right Fig 7 13 1 7 14 Control panel The description can be found in the separate instruction manual for the motor ...

Page 25: ...Instruction Manual are to be observed Special attention is to be paid to the safety regulations All preparation work is only to be carried out by appropriately trained personnel Before all preparation work the machine is to be separated from the electricity supply by removing the plug from the mains or switching off the On Off switch Fig 8 01a Fig 8 01 1 2 8 01 Inserting the needle PFAFF 2596 Set ...

Page 26: ... bobbin winder spindle To switch on the bobbin winder push up lever 6 The bobbin is wound during sewing The bobbin winder stops automatically when the bobbin 4 is filled sufficiently Remove full bobbin 4 and cut off the thread in thread clamp 3 The tension of the thread on bobbin 4 can be adjusted on the bobbin winder tension unit 2 The volume of thread on bobbin 4 can be adjusted with screw 7 8 0...

Page 27: ...nto the hook so that the bobbin turns as shown by the arrow when the thread is pulled Close latch 2 again Pull the thread through slot 3 around stop 4 and into hole 5 Close the post cap again Regulate the bobbin thread tension by turning screw 6 Do not run the machine with the post cap 1 open Danger of injury from rotating hook 8 03 Bobbin changing threading and regulating the bobbin thread tensio...

Page 28: ...nd regulating its tension on the 2595 Switch off the machine Danger of injury due to unintentional starting of the machine Thread the needle thread as shown in Fig 8 04 Regulate the needle thread tension by turning milled screw 1 or 2 Fig 8 04 2 1 ...

Page 29: ... regulating its tension on the 2596 Switch off the machine Danger of injury due to unintentional starting of the machine Thread the needle thread as shown in Fig 8 05 Regulate the needle thread tension by turning milled screw 1 or 2 Fig 8 05 1 2 2 1 ...

Page 30: ... on off switch or by removing the mains plug Danger of injury if the machine suddenly starts up To avoid breakdowns the following cleaning work is recommended for single shift ope ration Open post cover 1 lift bow 2 and remo ve bobbin Clean the hook and hook compartment daily several times if in continuous use Insert bobbin close bow 2 and close post cover 1 Do not run the machine with the post ca...

Page 31: ...f required fill oil into the tank through hole 1 PFAFF 2595 and 2596 PLUS The oil level is controlled by sensor When the minimum oil level is reached key B on the machine head shines red see Chapter 7 03 Keys on the machine head If required fill oil into the tank through hole 1 Oil level indicator 2 must not exceed the MAX marking Only use oil with a medium viscosity of 22 0 mm s at 40 C and a den...

Page 32: ...ir hose is disconnected from the air filter regulator Cleaning the filter Unscrew water bowl 1 and take out fil ter 2 Clean the filter with compressed air or with isopropyl alcohol part number 95 665735 91 Screw in filter 2 and screw on water bowl 1 9 04 Checking regulating the air pressure Check the air pressure on gauge 1 every time before operation Gauge 1 must show a pressure of 6 bar Regulate...

Page 33: ... 11 130 092 25 2x 91 501 033 05 11 130 092 25 91 501 030 91 91 501 037 05 91 500 590 05 ø 26 10 Wearing parts This is a list of the most important wearing parts A detailed parts list for the complete machine is included with the accessories In case of loss the parts list can be downloaded from the internet address www pfaff industrial com pfaff de service downloads As an alternative to the interne...

Page 34: ...34 Wearing parts 99 137 520 05 91 500 251 05 91 500 460 05 900 11 210 076 15 2x 11 108 090 15 2x 91 501 570 05 91 501 571 05 91 501 745 05 11 225 090 15 ...

Page 35: ...Note ...

Page 36: ...fo pfaff industrial com Hotlines Technical service 49 175 2243 101 Application consultance 49 175 2243 102 Spare parts hotline 49 175 2243 103 Printed in Germany PFAFF Industriesysteme und Maschinen AG 2009 PFAFF is the exclusive trademark of VSM Group AB PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark ...

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