Pfaff 8320-010 Instruction Manual Download Page 5

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Contents ..................................................................................Page

Contents

.07

Adjusting the hot wedge on the PFAFF 8320-010 ................................................................ 84

.07.01

Positioning the hot wedge crosswise to the feed direction ................................................. 84

.07.02

Adjusting the height and counter-balancing the weight of the hot wedge .......................... 85

.07.03

Hot wedge to feed roller clearance and contact pressure ................................................... 86

.08

Adjusting the hot air nozzle on the PFAFF 8320-020 ........................................................... 87

.08.01

Lateral adjustment and setting the angle of the hot air nozzle ............................................ 87

.08.02

Adjusting the height and feed roller clearance of the hot air nozzle ................................... 88

.09

Changing the heating cartridge (only on the PFAFF 8320-020) ............................................ 89

.10

Changing the temperature sensor (only on the PFAFF 8320-020)) ...................................... 90

.11

Protective switch and boot key ............................................................................................ 91

.12 Service

....................................................................................................................... 92

.12.01 Machine

confi guration ......................................................................................................... 93

.12.02

Loading/updating the operating program with SD-Card ...................................................... 95

.13

Description of the error numbers......................................................................................... 97

.13.01 General

errors

...................................................................................................................... 97

.13.02

Temperature control error .................................................................................................... 98

.13.03

DC-motors error (Feed rollers) ............................................................................................. 99

.14

List of outputs and inputs .................................................................................................. 100

.14.01 Digital

Outputs

................................................................................................................... 100

.14.02 Digital

Inputs

...................................................................................................................... 100

.14.03 Analog

Outputs

...................................................................................................................101

.14.04 Analog

Inputs

......................................................................................................................101

.15 Parameter

settings

............................................................................................................. 102

.15.01

Selection and changing parameters ................................................................................... 102

.15.02

List of parameters .............................................................................................................. 103

Circuit diagrams .............................................................................................................. 104

Pneumatic-circuit

diagrams

............................................................................................ 109

Summary of Contents for 8320-010

Page 1: ...296 12 18 585 002 Betriebsanleitung engl 05 17 This instruction manual applies to machines from software version 0332 010 and serial number 2 708 363 onwards INSTRUCTION MANUAL 8320 8321...

Page 2: ...e service downloads As an alternative to the internet download the adjustment manual can also be ordered in book form under part no 296 12 18 585 The reprinting copying or translation of PFAFF Instruc...

Page 3: ...dal 18 7 04 Foot switch optional 19 7 05 Triple foot switch optional 19 7 06 Adjustment wheel for the roller clearance 20 7 07 Control panel 21 8 Installation and commissioning 22 8 01 Installation 22...

Page 4: ...Further settings 61 11 03 01 Feed roller parameters 63 11 03 02 Rights of access 64 11 04 Installation and commissioning 66 11 04 01 8320 010 Hot wedge sealing machine 66 11 04 02 8320 020 Hot air se...

Page 5: ...ating cartridge only on the PFAFF 8320 020 89 13 10 Changing the temperature sensor only on the PFAFF 8320 020 90 13 11 Protective switch and boot key 91 13 12 Service menu 92 13 12 01 Machine configu...

Page 6: ...pply by operating the main switch or by pulling out the plug The daily maintenance work may only be carried out by appropriately trained personnel During repair and maintenance work on pneumatic devic...

Page 7: ...on manual must be read before the machine is operated for the first time Both operating and technical staff must be instructed on the safety devices of the machi ne and on safe working methods It is t...

Page 8: ...the danger area of the machine immediately report to the user any changes to the machine that may affect its safety 1 05 02 Technical staff Technical staff are persons who have been trained in electr...

Page 9: ...f touched During operation do not place hands near the feed rollers 4 Danger of crushing if the fingers are drawn between the rollers 1 2 4 4 3 1 06 Danger When the machine is in operation a work area...

Page 10: ...o seal flexible thermoplastic materials such as e g covers PVC clothing insulating and filter tubes small tarpaulins and tents motorcycle seats etc Any and all uses of this machine which have not been...

Page 11: ...ca 3300 W Fuse 16 A Working air pressure min 5 bar Air consumption 8320 010 hot wedge version 30 l min 8320 020 hot air version 30 150 l min Sealing speed max 10 m min Noise data Emission sound level...

Page 12: ...11 PFAFF 8320 021 Standard machine housing vertical post swinging unit from the right PFAFF 8320 111 PFAFF 8320 121 Long arm version vertical post PFAFF 8320 010 PFAFF 8320 020 Standard machine housin...

Page 13: ...achine housing for filter tube production hot air PFAFF 8320 011 PFAFF 8320 021 Standard machine housing vertical post PFAFF 8320 012 PFAFF 8320 022 Standard machine housing cylinder post PFAFF 8321 0...

Page 14: ...d various plastic materials The electrical equipment comprises plastic materials and copper The machine is to be disposed of according to the locally valid pollution control regula tions if necessary...

Page 15: ...e machines are only transported in an upright position 5 03 Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE fibre Proper dis posal of the packing m...

Page 16: ...struction manual work to be carried out or important information is accentuated by symbols These symbols have the following meanings Note information Cleaning care Lubrication Maintenance repairs adju...

Page 17: ...see Chapter 7 04 4 Triple foot switch available as an option see Chapter 7 05 5 Adjustment wheel for roller clearance see Chapter 7 06 6 Control panel see Chapter 7 08 7 Top feed roller 8 Bottom feed...

Page 18: ...f Position 1 Machine is switched on When switching the machine on or off please ob serve the notes in Chapter 8 03 Switching the machine on and off 1 1 Fig 7 03 2 1 0 Sealing level mode 0 Rest positio...

Page 19: ...step by step 2 Increase speed of top feed roller step by step 3 Reset speed difference between the top and bottom feed rollers The speed difference between top and bottom feed rollers is shown in on...

Page 20: ...djustment wheel for the roller clearance After loosening clamp screw 1 the clearance between the top and bottom feed rollers is changed by turning adjust ment wheel 2 The clearance can be read on the...

Page 21: ...selected by pressing the appropriate position on the monitor By pressing the corresponding function this is carried out or switched on or off immediately or a further menu appears e g for entering a v...

Page 22: ...l relevant safety regulations must be strictly adhered to 8 01 Installation Suitable connections for electricity and compressed air must be available at the machine s location see Chapter 3 Specificat...

Page 23: ...electrical network and have specialists examine whether the machine can be operated with the available voltage and whether it is properly connected Do not operate the machine if there is any discrepa...

Page 24: ...nction To switch off the machine call up the pause function and wait until the blast air switches off automatically approx 1 2 min PFAFF 8320 020 PFAFF 8320 010 Danger of damage to the heating cartrid...

Page 25: ...8320 020 PFAFF 8320 010 PFAFF 8320 020 PFAFF 8320 010 8 04 Selecting the language and units Switch on the machine Call up the input menu Call up the settings menu Call up the language setting menu Se...

Page 26: ...work must only be carried out by personnel with the appropriate training 9 01 Adjusting the feed roller clearance Switch on the machine Lower the top feed roller Loosen clamp screw 1 Adjust the clear...

Page 27: ...grammed heat sealing with sequences Chapters 10 06 The types of production listed above particularly their functions are explained in more detail in Chapter 10 Heat sealing Switch on the machine Call...

Page 28: ...al program is activated or Call up sequence selection Example 1 Select desired sequence number Selection can also be made by entering the sequence number on the figure panel directly Confirm selection...

Page 29: ...ealing Comment 20 indications PFAFF 8320 020 Duty cycle Set temperature Actual temperature Air volume Nozzle type Differential top to bottom roller Sealing speed Roller pressure Comment 20 indications...

Page 30: ...rollers appears in the appropriate symbol Type of heating wedge or heating nozzle with hot air volume Roller pressure The values can be entered directly by pressing the appropriate key symbol In Progr...

Page 31: ...r the sealing temperature within the permitted range Conclude the input permissible values will be taken over Description of further functions Clear When this function key is pressed the value is set...

Page 32: ...nge 9 03 02 Entering the sealing speed Increase or reduce the value for the sealing speed directly or Call up the figure panel to enter the sealing speed If necessary call up the figure panel to enter...

Page 33: ...ers Enter the value for the speed difference within the permitted range The speed difference results from the change in speed of the top feed roller which ro tates either more quickly or more slowly t...

Page 34: ...nd 12 mm 360 W 2 Heating cartridge with external temperature sensor and medium control response width 15 mm 20 mm and 30 mm 500 or 1000 W 3 Heating cartridge with external temperature sensor and slow...

Page 35: ...lude the input permissible values will be taken over Description of further functions Clear When this function key is pressed the value is set at 0 Arrow keys When these function keys are pressed the...

Page 36: ...ressure directly or Call up the number panel to enter the roller pressure Enter the roller pressure within the permitted range Conclude the input permissible values will be taken over Roller pressure...

Page 37: ...input mode Select the service menu Select control panel functions Switch the key tone off or on Change the display contrast Function only on the control panel BDF T1 Never reduce the display contrast...

Page 38: ...lfilled with regard to mate rial and machine setting The material must be heat sealable and suitable for being processed by the machine with regard to thickness and structure In the seam area the mate...

Page 39: ...r the feed rollers see Chapter 9 03 02 Entering the sealing speed Hot wedge type only on the PFAFF 8320 010 These functions are used to stipulate the hot wedge type see Chapter 9 03 03 Stipulating the...

Page 40: ...ollers in reverse This function makes it possible to call up the reverse running function of the feed rollers Break This function is used to switch off the temperature control of the heating element T...

Page 41: ...a new program cre ated As an alternative to the creation of a new program the program number of an existing pro gram e g 10 can be selected and this program can be changed or copied to create a new pr...

Page 42: ...his function is used to enter data about the sealing tools for the program The data serves as information for the operator and can be called up in the programmed sealing mode Press the relevant key pa...

Page 43: ...zone are copied for the new zone and the following zones are moved one place back Delete This function deletes the current zone Further sealing parameters This function only appears in the first zone...

Page 44: ...ter 9 03 01 Entering the sealing temperature Feed stroke sealing speed This function is used to open the menu for entering the feed stroke difference the brake and acceleration profiles and the start...

Page 45: ...ns endlessly Interrupt the loop with a high level 24V on free input IN2 X8 PIN3 Zone forwarding with foot switch 1 at Stop see chapter 7 04 skips the loop command Programmed output When this function...

Page 46: ...celeration of the feed rollers The selection of a steep ramp means high acceleration If the sealing result is unsatisfactory the alteration of the acceleration or brake profile can lead to an improvem...

Page 47: ...with the width of the hot wedge installed see Chapter 9 03 03 Stipulating the hot wedge type 10 03 06 Concluding programming Once all the details for the programming have been entered the programming...

Page 48: ...th 2 Seam zone with reduced welding speed and speed difference between the upper and lower transport roller and with zone forwarding after 100 mm 3 Seam zone back to original welding speed without spe...

Page 49: ...Change to number input mm Activate the switch to another zone using the seam length Enter the value 200 as seam length with the number panel Conclude the activated function for switching to another zo...

Page 50: ...ange the values for sealing speed and speed difference Activate the switch to another zone with the value 100 as seam length mm Add seam zone 2 Conclude the input of seam zone 2 Example 1 Example 1 Ex...

Page 51: ...to another zone with the value 400 as seam length Conclude the input of seam zone 3 mm Conclude programming Reconfirm the sealing program input The programmed sealing function is called up to process...

Page 52: ...ram details about the heat sealing tools to be used Start This function appears when the top feed roller is lowered This function is used to call up the sealing start analog to pedal function 2 also s...

Page 53: ...Call up the Sequence selection function and select the desired sequence number Call up sequence programming The cursor in the window shows which program is being deleted or at which point a new progra...

Page 54: ...ering the program number or for choosing the production type see Chapter 9 02 Selecting the production type Notepad This function opens the notepad with program details about the heat sealing tools to...

Page 55: ...meter setting Sequence continue Sequence continue 1 The programs are executed in sequence according to the sequence displayed The currently executing program is shown inversely The sequence can be res...

Page 56: ...ge may be caused by incorrect handling faults on the machine or by overload conditions For the explanation of the error code see Chapter 13 13 Explanation of the error numbers Eliminate the error Ackn...

Page 57: ...mation Current software status of the machine Current firmware status of the machine Current firmware status of the control panel Regulation degree of the temperature control unit Number of operating...

Page 58: ...pens for entering the pre heating time Programming These functions are used to enter the Creating or Altering Heat Sealing Programs see Chapter 10 03 Creating altering heat sealing programs Feed rolle...

Page 59: ...ected medium and the se lected files are shown as inverse symbols Sealing programs are filed at a different level to that for the configuration and machine data in order to avoid the configuration and...

Page 60: ...MDAT8320 and KONF8320 BIN In this way the machine data can be copied on to a disk as a backup or several machines with the same designation can be configured quickly by reading the machine data Forma...

Page 61: ...s switched on the distance which the feed unit should continue moving after the end of sealing can be entered Temperature window for sealing start This function is used to enter the tolerance between...

Page 62: ...is function opens a menu for setting the language and measuring units for each country see Chapter 8 04 Selecting the language and units Right of access This function calls up the menu for defining ac...

Page 63: ...settings again Sealing mode This function is used to change to the sealing mode Acceleration and brake profiles This function is used to enter the values for the corresponding acceleration or brake p...

Page 64: ...ith a key switch has access to all functions and who is au thorised to stipulate the rights of access Enter the key switch and switch on the machine Call up the input menu Call up further settings Cal...

Page 65: ...forward to end F 7 Temperature window for welding start F 8 Flip flop mode treadle F 9 Preheat transport rollers F 10 Automatic preheating F 11 free F 12 Country setting F 13 Lock release functions F...

Page 66: ...h Rollerpressure limit Inkrement of differential correction Roller initial position Display inputs Switch outputs Coldstart Configuration Software update Panel settings Roller diameter Gearfactors Swi...

Page 67: ...delay backward Wedge type small middle large Grind hot wedge Parameter Values init Function Sequence continue 0 1 1 Sequence programs are forwarded 0 Sequence programs as quick key selection Enable M...

Page 68: ...t Inkrement of differential correction Roller initial position Display inputs Switch outputs Coldstart Configuration Software update Panel settings Roller diameter Gearfactors Switching conditions Sea...

Page 69: ...with active puller Progr sealing with Sequences Y4 Program selection Sequences Notes load manual 130 149 store manual 130 149 select manual sealing If enebled with parameter Enable Manprog 1 Temperat...

Page 70: ...ack from the machine memory as well Recipes can also be copied from the machine memory to an SD card and back see chap 11 02 Program Administration The function is activated via the parameter Enable M...

Page 71: ...program number in the range 130 149 __ Dataset 135 recipe exists already may be overwritten Dataset 133 recipe is new Save input overwrite Back to manual welding without saving Back to selection of in...

Page 72: ...ll up manual input menu Load dataset recipe Back to manual welding without loading Back to selection of individual programs or sequence selection Call up program number selection Enter the desired pro...

Page 73: ...ng process Once the function has been activated IN1 can no longer be used for zone forwarding in programs 11 05 03 Start with light barrier This function is activated via the parameter Start with IN2...

Page 74: ...by authorised specialist personnel A modified controller can be ordered under the Item No 71 750 002 62 the order must contain the note to be used with puller The puller is activated via the paramete...

Page 75: ...ut Enter a speed deviation of the puller in percent for the welding machine feed __ Pushing and holding the puller button longer than 5 seconds will open the input menu for entering the puller differe...

Page 76: ...equired Check adjust air pressure daily before use 12 Care and Maintenance 12 01 Servicing and maintenance intervals 12 02 Cleaning Switch off the machine and let it cool down Danger of burns if the h...

Page 77: ...ne is automatically switched off if a pressure of 4 5 bar is reached and can be automatically reactivated once pressure reaches a value 5 0 bar 0 1 0 2 0 8 0 4 0 6 Fig 12 02 2 1 12 04 Cleaning the air...

Page 78: ...all up the input menu Call up the Grinding the hot wedge function and if necessary adjust the feed speed Place sandpaper grain size 100 between the feed rollers and lower the top feed roller with the...

Page 79: ...preceding and following chapters must be observed Screws nuts indicated in brackets are fastenings for machine parts which must be loo sened before adjustment and tightened again afterwards Unless sta...

Page 80: ...heating element is touched Call up the input menu Lock the feed rollers Change feed rollers 1 screws 2 If there is a difference between the diameters of the old and new feed rollers the machine must...

Page 81: ...adjustment wheel 2 screw 3 Using an Allen key width 5 loosen the two screws 4 on the bearing of the top feed roller accessible through holes in the case Loosen screws 5 and adjust screws 6 in accorda...

Page 82: ...into the required position Check the setting of the feed rollers see Chapter 13 04 Adjusting the feed rollers Check the setting of the heating element see Chapter 13 07 Adjusting the hot wedge on the...

Page 83: ...Disconnect plug connections 1 and 2 Change hot wedge 3 screws 4 Reconnect plug connections 1 and 2 Adjust the hot wedge see Chapter 13 07 Adjusting the hot wedge on the PFAFF 8320 010 Grind the hot we...

Page 84: ...machine and set the sealing temperature at its minimum value Let the heating element cool down Danger of burns if the heating element is touched Call up the input menu Position the heating element Adj...

Page 85: ...nt is touched Call up the input menu Position the heating element Adjust screw 1 clamp screw 2 in accordance with requirement 1 Adjust screw 3 in accordance with requirement 2 Switch off the machine R...

Page 86: ...e with requirement 1 Adjust screw 3 lock screw 4 in accordance with requirement 2 Switch off the machine 13 07 03 Hot wedge to feed roller clearance and contact pressure Requirement 1 The hot wedge sh...

Page 87: ...ting element is touched Call up the input menu Position the heating element Adjust screw 1 screws 2 in accordance with requirement 1 Adjust hot air nozzle 3 screw 4 in accordance with requirement 2 Sw...

Page 88: ...t menu Position the heating element Adjust screw 1 clamp screw 2 in accordance with requirement 1 Adjust screw 3 clamp screw 4 in accordance with requirement 2 Switch off the machine Requirement 1 The...

Page 89: ...urns Disconnect the mains plug Danger from electric voltage Loosen the cable screw 1 Remove cap 2 screw 3 Remove screw 4 and loosen screw 5 underneath Pull out socket 6 together with the heating cartr...

Page 90: ...er with the temperature sensor 5 Attach the new temperature sensor 5 together with new nut 4 Slide temperature sensor 5 as far into the hot air tube as possible and fix it in this positi on by tighten...

Page 91: ...rload The boot key 2 is used to boot up the machine control unit see Chapter 13 11 02 Loading updating the operating program Disconnect the mains plug Danger from electric voltage Before switching the...

Page 92: ...he heat sealing mode Plus minus keys These are used to set or reset the selected output Arrow keys These are used to select the desired outputs Cold start This function is used to carry out a cold sta...

Page 93: ...tial state to the input mode Service menu This function is used to call up the service menu again Heat sealing mode This function is used to change to the heat sealing mode Feed roller diameter This f...

Page 94: ...Adjustment 94 Esc The input is interrupted and the machine moves back to the initial state of the programming function Enter All program changes are stored under the current program number...

Page 95: ...he bootmanager checks and starts the application software No user intervention is required The button FORCE UPDATE must be pressed to update the operating system after switching on the machine boot SD...

Page 96: ...rwritten with the copied files The memory is cleaned up and the bootmanager checks and starts the new application program If a software for another machinetype is loaded by mistake these files can be...

Page 97: ...activated ERROR 110 ERROR no Motor Error DC motor 1 ERROR 120 ERROR no Motor Error DC motor 2 ERROR 130 ERROR no Motor Error DC motor 3 Puller option ERROR 140 Error no Temp Control Error temperature...

Page 98: ...Zone No Programmed roller pressure roller pressure limit ERROR 332 Prog No Zone No Speed and differential outside permissible values ERROR 340 Zone No Selected temperature too high ERROR 341 Zone No A...

Page 99: ...and code 11 Invalid speed 12 Invalid acceleration 13 Start with dead motor 14 Set differential with master 15 Contouring error 16 Overload current 17 Over 5 V positioning voltage with standing motor p...

Page 100: ...Closing cylinder Puller option Valve 13 14 02 Digital Inputs HWTerm SWTerm Function EIN 1 X2 2 E1 Roller lowered EIN 2 X2 3 E3 Nozzle wedge engaged EIN 3 X3 2 E4 Nozzle wedge forwards EIN 4 X3 3 E10 C...

Page 101: ...DC Motor 1 Roller motor down mas ter DC Motor SSR_EIN X13 SSR control Heating capacity control unit PWM X24 LUFTOUT Air volume control prop Valve X23 RDRUCKOUT Roller pressure set value Pressure regu...

Page 102: ...arameters Parameter selection as well as changing the values is described below 13 15 01 Selection and changing parameters Switch on the machine and call up the input menu Call up the service menu Cal...

Page 103: ...ax stress at standstill 2400 500 Powertest Only on the 8320 010 0 function deactivated 1 display of heating input at hot wedge 0 1 0 Stop with IN1 0 IN1 as zone forwarding condition in programs 1 digi...

Page 104: ...E7 Hot wedge heating element 2 E10 Nozzle wedge coding input E11 Pressure controller E14 Knee switch E15 Increment differential E16 Decrement differential E17 Differential correction zero E18 Key swi...

Page 105: ...105 95 211 948 95 Part 1 Version 01 04 12 Circuit diagrams 14 02 Circuit diagrams 95 211 948 95...

Page 106: ...106 Circuit diagrams Version 01 04 12 95 211 948 95 Part 2...

Page 107: ...107 95 211 948 95 Part 3 Version 01 04 12 Circuit diagrams...

Page 108: ...108 Circuit diagrams Version 01 04 12 95 211 948 95 Part 4...

Page 109: ...4 Stromlaufpl ne 15 Pneumatic circuit diagrams The pneumatics circuit diagram is shown with the machine in its basic position Energy air and electricity is switched on The components take on fixed con...

Page 110: ...an authorized licensee of the PFAFF trademark PFAFF Industriesysteme und Maschinen GmbH Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern Telefon 49 6301 3205 0 Telefax 49 6301 3205 1386 E mail info p...

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