Perko 9304 Operator'S  Maintenance Manual Download Page 8

CAUTION

XR Series power supplies are factory wired for a specific input voltage. Do not connect the ship’s power

to the Power Supply until a qualified technician determines that the ship’s voltage to 

be connected to the Power Supply is the same as that for which the Power Supply can 

accommodate. It may be necessary to reposition transformer jumpers at the time of 

installation to match the Power Supply with the ship’s voltage.

The function of the Power Supply is to convert the ship’s alternating current to direct current required by
the xenon lamp for proper operation. The lamp requires approximately 20 volts at approximately 20 to 25
amperes DC. The Power Supply also provides power to the high voltage and boost circuits necessary to
ignite the xenon lamp and to sustain its operation.

The Power Supply is a 20 VDC, 25 amp Power Supply operated on appropriate ship’s power. The Power
Supply is mounted in a cabinet suitable for bulkhead mounting and with ample access space for cable
connections. The standard (110 VAC) and optional (220 VAC) power supplies cannot be field adjusted to
subsitute for each other and must be operated at their intended ship’s supply voltage.

d. Controls.

There are two control systems which perform different functions. The electrical control sys-

tem controls the power to the searchlight while the mechanical directional control system controls the
azimuth (horizontal) and elevation (vertical) movement of the searchlight head. These systems are
described as follows:

(1)  Electrical Controls

. Remote Control Panel STANDBY/ON/IGNITE Switch (Figure 2-1) - the

“STANDBY” position removes power from the lamp circuit. This is essentially an “OFF” position. The “ON”
position energizes the ignition circuit and automatically starts the lamp operation. In addition, the “ON”
position maintains power to the lamp so that operation is sustained. If this position fails to start the lamp,
position the switch to the “IGNITE” position until the lamp is observed to be operating and then release
pressure on the spring-loaded switch. The remote ammeter will also indicate the lamp is operating by
showing 20 - 25 amperes of current flow.  To turn the lamp “OFF”, position switch into the “STANDBY”
position.

NOTE

Should the lamp fail to ignite in the “ON” (or “IGNITE” positions after approximately ten seconds)

or 

should it fail to sustain operation after initial ignition, the lamp may be faulty. 

Beam Focus Switch - This switch applies power to an electric motor which drives the focus mechanism.
Holding the BEAM switch engaged continuously will cycle the focus mechanism continuously from the
compact mode to the spread mode. The BEAM switch should be held in position until the desired beam
pattern is obtained. Small adjustments may be obtained by momentarily engaging the beam focus switch.

NOTE

The beam pattern size may be changed (within limits) independent of the focus mechanism 

by making an adjustment within the searchlight head. This adjustment should be made 

ONLY by qualified and trained service personnel. Refer to paragraph 3-3.

A green power indicator light is provided on the control panel to indicate that power is applied to the elec-
trical system.

8

Summary of Contents for 9304

Page 1: ...ries 500 WATT MARINE SEARCHLIGHT Model 9304 Operator s Maintenance Manual Covers Standard 110 VAC and Optional 220 VAC Power Supplies Manufactured By We Make it Right Right Here Miami FL 9 08 9304 PTD...

Page 2: ......

Page 3: ...EL 9304 XR Series 500 WATT MARINE SEARCHLIGHT Covers Standard 110 VAC and Optional 220 VAC Power Supplies COPYRIGHT 1999 2008 BY PERKO INC ALL RIGHTS RESERVED THIS BOOK OR PARTS THEREOF MAY NOT BE REP...

Page 4: ...amp Ignition 17 4 3 Main Operation 17 4 4 Turn Off 17 CHAPTER V OPERATOR MAINTENANCE 5 1 General 18 5 2 Inspection 18 5 3 Cleaning 18 5 4 Lubrication 18 5 5 Testing 18 5 6 Xenon Lamp Removal 19 5 7 Xe...

Page 5: ...ew 9304 3 A 500 Watt Marine Searchlight Foldout Power Supply Outline Drawing 9304 4 A 500 Watt Marine Searchlight Foldout Yoke Base Drawing 9304 5 B 500 Watt Marine Searchlight with 110 VAC Power Supp...

Page 6: ...el shoulder bolts extending through holes with bushings in the yoke arms These bolts engage threaded holes in bosses on each side of the housing The yoke arms are attached to the yoke support plate Th...

Page 7: ...sitive adjustment of the gear rack so that it can be properly aligned and meshed with the mounting spur gear which gives the head vertical movement b Yoke and Base Assembly The yoke and base assembly...

Page 8: ...e described as follows 1 Electrical Controls Remote Control Panel STANDBY ON IGNITE Switch Figure 2 1 the STANDBY position removes power from the lamp circuit This is essentially an OFF position The O...

Page 9: ...wer end of this shaft is fastened to a miter gear such that when the control handle is twisted the solid shaft rotates within the tube The upper end of the solid shaft extends through the bearing hous...

Page 10: ...he Yoke and Base Mechanical Control elevation rod and Mechanical Control azimuth tube near the customer provided 1 2 X 21 dia support plate with mounting studs Place the remaining Mechanical Control c...

Page 11: ...n at this time 12 At the operator s station TEST and verify that the Yoke and Base rotates smoothly when the Mechanical Control handle assembly is rotated and that the spur gear elevation rod rotates...

Page 12: ...urn circuit breaker off Open access door and wait a minimum of 30 seconds before attempting service WARNING The Power Supply unit is heavy and should be handled and installed by two or more persons 1...

Page 13: ...e coiled and stored under the console or near the Power Supply 9 On top of the pilot house install a weatherproof junction box customer furnished immediately aft of the center of the searchlight base...

Page 14: ...14 Standard 110 VAC 60hz Optional 220 VAC 60hz Ship s Power WARNING The standard and optional power supplies must be operated at their intended ship s supply voltage and are NOT interchangeable...

Page 15: ...ours it may take longer to ignite in the ON or IGNITE position Momentarily move remote control panel STANDBY ON IGNITE switch A3S1 to the IGNITE position and when the lamp ignites release switch A3S1...

Page 16: ...ysically move the motion transfer arm to obtain the desired beam pattern Adjust the position of the spherical link until the retaining screw passes through the link and into the motion transfer arm wi...

Page 17: ...hen lamp lights and switch will return to ON position If lamp does not light in IGNITE position try again If lamp does not ignite after several attempts refer to service technician 4 Check remote amme...

Page 18: ...for cracks breaks and loose connections Inspect switches to ensure proper operation 5 3 CLEANING Using non abrasive liquid window cleaner clean window and dry with lint free cloth If reflector needs...

Page 19: ...plate from lamp i Insert empty lamp extractor through opening in bipod assembly and slide inward until it engages bayonet base of lamp in lamp holder slots j Remove the lamp from the extractor and wra...

Page 20: ...or i Reinstall lamp plate j Replace wire lead on anode end of lamp and tighten again using two wrenches k Close and clamp searchlight window l Perform operational test on lamp Refer to Paragraph 5 5 f...

Page 21: ...voltage for the xenon lamp A2DS1 When main contactor A1K1 is energized approximately 80 VDC is applied between the anode and cath ode of xenon lamp A2DS1 The 80 VDC is also used to energize AC ignite...

Page 22: ...gniting the lamp especially dur ing very cold weather or where normal lamp aging requires additional ignite pulses Once the xenon gas is ionized by the high voltage 30KV pulse the xenon lamp will cond...

Page 23: ...cooling If the search light remains in STANDBY for longer than 18 minutes relay A1K4 will energize and blower power will be cut off When remote control panel STANDBY ON IGNITE switch A3S1 is positione...

Page 24: ...AM WIDTH switch A3S2 to the up position provides 24 VDC to terminal 3 and ground return to terminal 1 of DC focus motor A2A1 driving the focusing mechanism in one direction Setting VARIABLE BEAM WIDTH...

Page 25: ...ng 9506 034 110D507 Retainer Nut 9506 005 110A492 Lock Washer 9506 006 110A493 Upper Tapered Bearing 9506 009 110A495P2 Upper Bearing Cup 9506 011 110A496P2 Yoke Mount 9506 035 112D636 Rubber Boot 950...

Page 26: ...203J0DL 20A Circuit Breaker 115 VAC Power Supply Only 9511 014 105B990P4 15A Circuit Breaker 220 VAC Power Supply Only 9511 001 N A Transorb 9510 019 105C298 Cooling Fan 9510 011 110C119FAN Fil Coolin...

Page 27: ...failure caused by mishandling and or incorrect operation is not covered by warranty as determined by Perko Inc 2 Warranty is valid only for lamps operated under normal conditions following oper ating...

Page 28: ...lamp purchase credit shall be based on accumulated hours of operation Figure Rated Recommended Number Wattage Operation Current Range 95630000 300 15A 20V 12A to 16A 95650000 500 30A 15V 20A to 30A 9...

Page 29: ...e electrode in seconds making the lamp unusable Lamps operate best at their rated current Over the life of the lamp current may be increased to its maximum value to compensate for loss of light howeve...

Page 30: ...st 15 minutes after system has been shut down Follow all safety precautions described under Installation of Lamps Use the lamp extractor tool to loosen the lamp Immediately fit the protective cover ar...

Page 31: ...ERKO INC within thirty 30 days A purchase receipt invoice or other documen tation that specifies lamp in question will be considered 2 Warranty Registration Form received by Perko Inc within ten 10 da...

Page 32: ...ial Number ______________________________ Name of Motor Vessel ________________________________________________________ Company primarily responsible for searchlight service __________________________...

Page 33: ...___________________________________ Searchlight Brand _________________________Model Number ______________________ Serial Number ____________________________ Name of Motor Vessel _____________________...

Page 34: ...rchase __________________________________________________ First retail Purchaser Name __________________________________________________ Authorized Distributor Dealer _________________________________...

Page 35: ...35 Optional Heater Package for 500 Watt XR Series Marine Searchlights Installation Guide APPENDIX B...

Page 36: ...sure to allow enough slack for both azimuth and elevation movements of the searchlight head to its limits 5 Connections made to the heater elements at the searchlight outside the waterproof junction b...

Page 37: ...ON OF HEATER ELEMENTS FOR XR SERIES MARINE SEARCHLIGHTS Rack x1 D E C Base x3 See Note 2 Base x1 See Note 1 NOTES 1 Base Heater is Only Supplied with Manual Control 2 D E C Heaters are Only Supplied w...

Page 38: ...ISHED D E C BASE TRUNNION BOLTS RACK 120W 120W 360W 432W WATERTIGHT JUNCTION BOX CUSTOMER FURNISHED HEATER SCHEMATIC FOR SEARCHLIGHT WITH D E C TOTAL 1032 W 8 6A 120 V INDICATOR LIGHT CUSTOMER FURNISH...

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