Perkins 1206E-E70TTA Operation And Maintenance Manual Download Page 50

Page: 50 / 142

(Table 3, contd)

CDL Code

Description

J1939 Code Flash Code

1797-4

Fuel Rail Pressure Sensor voltage below normal

157-4

1797-7

Fuel Rail Pressure Sensor not responding properly

157-7

1834-2

Ignition Key Switch loss of signal

158-2

429

2131-3

5 Volt Sensor DC Power Supply #2 voltage above normal

3510-3

528

2131-4

5 Volt Sensor DC Power Supply #2 voltage below normal

3510-4

2246-6

Glow Plug Start Aid Relay current above normal

676-6

199

2417-5

Ether Injection Control Solenoid current below normal

626-5

233
233

2417-6

Ether Injection Control Solenoid current above normal

626-6

2452-3

DPF #1 Intake Temperature Sensor voltage above normal

3242-3

224

2452-4

DPF #1 Intake Temperature Sensor voltage below normal

3242-4

224

2458-3

DPF #1 Differential Pressure Sensor : voltage above normal

3251-3

222

2458-4

DPF #1 Differential Pressure Sensor : voltage below normal

3251-4

222

2460-3

ARD Fuel Pressure #1 Sensor voltage above normal

3480-3

219

2460-4

ARD Fuel Pressure #1 Sensor voltage below normal

3480-4

219

2461-5

ARD Fuel Pressure #1 Control current below normal

3479-5

216

2461-6

ARD Fuel Pressure #1 Control current above normal

3479-6

2465-5

Aftertreatment #1 Ignition Transformer Primary current below normal

3484-5

243

2465-6

Aftertreatment #1 Ignition Transformer Primary current above normal

3484-6

2489-5

ARD Air Pressure Control Actuator current below normal

3487-5

211

2489-6

ARD Air Pressure Control Actuator current above normal

3487-6

2490-3

ARD Air Pressure Control Actuator Position Sensor voltage above normal

3488-3

212

2490-4

ARD Air Pressure Control Actuator Position Sensor voltage below normal

3488-4

2498-3

ARD Supply Air Pressure Sensor voltage above normal

3837-3

2498-4

ARD Supply Air Pressure Sensor voltage below normal

3837-4

2498-13

ARD Supply Air Pressure Sensor calibration required

3837-13

2498-21

ARD Supply Air Pressure Sensor data drifted low

3837-21

2526-3

Air Inlet Temperature Sensor voltage above normal

172-3

232

2526-4

Air Inlet Temperature Sensor voltage below normal

172-4

232

3180-5

Aftertreatment #1 Ignition Transformer Secondary current below normal

4265-5

244

3180-6

Aftertreatment #1 Ignition Transformer Secondary current above normal

4265-6

3182-5

Aftertreatment #1 Fuel Injector #1 Heater current below normal

5425-5

215

3182-6

Aftertreatment #1 Fuel Injector #1 Heater current above normal

5425-6

3385-3

Engine Exhaust Gas Recirculation Intake Pressure Sensor voltage above normal

3358-3

231

3385-4

Engine Exhaust Gas Recirculation Intake Pressure Sensor voltage below normal

3358-4

3385-13

Engine Exhaust Gas Recirculation Intake Pressure Sensor calibration required

3358-13

(continued)

SEBU8601-04

Operation Section
Diagnostic Flash Code Retrieval

Summary of Contents for 1206E-E70TTA

Page 1: ...Operation and Maintenance Manual 1206E E70TTA Industrial Engine BL Engine SEBU8601 04 en us March 2021...

Page 2: ...rmation that was available at the time that the publication was written The specifications torques pressures measurements adjustments illustrations and other items can change at any time These changes...

Page 3: ...lectronics 20 Product Information Section Model Views 21 Product Identification Information 28 Operation Section Lifting and Storage 32 Gauges and Indicators 36 Features and Controls 38 Engine Diagnos...

Page 4: ...manual Whenever a question arises regarding your engine or this manual please consult with your Perkins dealer or your Perkins distributor for the latest available information Safety This safety sect...

Page 5: ...the engine as a convenient reminder Perkins also recommends that a maintenance record be maintained as part of the permanent record of the engine Your authorized Perkins dealer or your Perkins distri...

Page 6: ...s that are loosened could drop off the engine Replace any warning sign that is damaged or missing If a warning sign is attached to a part of the engine that is replaced install a new warning sign on t...

Page 7: ...aerosol types of starting aids such as ether Such use could result in an explosion and personal injury Illustration 3 g01154809 Typical example The ether warning label 2 is located on the top of the r...

Page 8: ...e Hand High Pressure 3 is located on a high pressure fuel line i08315538 General Hazard Information Illustration 6 g00104545 Attach a Do Not Operate warning tag or a similar warning tag to the start s...

Page 9: ...his action will help prevent personal injury from the high voltage to the unit injectors Do not come in contact with the unit injector terminals while the engine is operating Do not attempt any repair...

Page 10: ...r Do not disassemble any hydraulic components or parts until pressure has been relieved or personal injury may occur Refer to the OEM information for any procedures that are required to relieve the hy...

Page 11: ...s when handling the equipment or parts Perkins also recommends the following Wear appropriate Personal Protective Equipment PPE Wash your hands and face with soap and water prior to eating drinking or...

Page 12: ...te Filter DPF may increase to 900 C 1652 F At idle engine speed and or zero vehicle speed an operator can request a manual regeneration Under this condition the exhaust gas temperature can reach 650 C...

Page 13: ...the filler cap The filler cap must be cool enough to touch with a bare hand Remove the filler cap slowly in order to relieve pressure Cooling system conditioner contains alkali Alkali can cause person...

Page 14: ...ly maintained battery cables will help to prevent arcing or sparking Contact with high pressure fuel may cause fluid penetration and burn hazards High pressure fuel spray may cause a fire hazard Failu...

Page 15: ...n direct sunlight or in temperatures above 49 C 120 F Keep ether cylinders away from open flames or sparks Lines Tubes and Hoses Do not bend high pressure lines Do not strike high pressure lines Do no...

Page 16: ...or the location of foot and hand holds for your specific application i07671624 High Pressure Fuel Lines Contact with high pressure fuel may cause fluid penetration and burn hazards High pressure fuel...

Page 17: ...orque Refer to Disassembly and Assembly Fuel injection lines Remove and Fuel injection lines Install If the high pressure fuel lines are torqued correctly and the high pressure fuel lines are leaking...

Page 18: ...se engines are equipped with a glow plug starting aid in each cylinder which heats the intake air to improve starting Some Perkins engines may have a cold starting system that is controlled by the ECM...

Page 19: ...cal circuit paths can result in damage to the crankshaft bearing journal surfaces and to aluminum components Engines that are installed without engine to frame ground straps can be damaged by electric...

Page 20: ...ECM will initiate an immediate action The following actions are available for engine monitoring control Warning Derate Shutdown The following monitored engine operating conditions have the ability to...

Page 21: ...the engine Due to individual applications your engine may appear different from the illustrations Note Only major components are identified on the following illustrations Engine views Illustration 17...

Page 22: ...85 Typical example 12 Crankcase breather 13 Electronic control module ECM 14 Starting motor 15 Oil filter 16 Oil gauge 17 Oil filler 18 Primary fuel filter 19 Secondary fuel filter 20 In line fuel str...

Page 23: ...ater temperature regulator 26 Water pump 27 Inlet connection for the Coolant 28 Vibration damper 29 Belt tensioner 30 Belt Engine Aftertreatment System The following view shows typical features of the...

Page 24: ...ecuring clamp 3 Torca clamp 4 Diesel particulate filter DPF 5 Securing clamp 6 Torca clamp 7 Lifting eye 8 Air inlet for aftertreatment regeneration device ARD 9 Connections for Coolant manifold 10 Li...

Page 25: ...ye 14 Exhaust Inlet 15 Mounting cradle Fuel Pump for Engine Aftertreatment System Note The fuel for the engine aftertreatment system is supplied by a designated fuel pump The location of this pump can...

Page 26: ...e Specifications Operating Range rpm 900 to 2800 1 Number of Cylinders 6 In Line Bore 105 mm 4 13 inch Stroke 135 mm 5 31495 inch Power 225 kW 301 72 hp Aspiration Turbocharged charge cooled Compressi...

Page 27: ...operation and maintenance recommendations Engine performance and efficiency also depend on the use of recommended fuels lubrication oils and coolants Refer to this Operation and Maintenance Manual Ma...

Page 28: ...ns dealers or Perkins distributors need all of these numbers in order to determine the components that were included with the engine This permits accurate identification of replacement part numbers Th...

Page 29: ...treatment System Illustration 26 g02151573 Typical example The module arrangement exhaust plate is installed on the mounting plate 1 The location of the arrangement plate mounting plate can alter depe...

Page 30: ...Model Engine Serial number Engine Low Idle rpm Engine Full Load rpm Primary Fuel Filter Water Separator Element Secondary Fuel Filter Element Lubrication Oil Filter Element Auxiliary Oil Filter Elemen...

Page 31: ...Illustration 28 g02164223 Typical example SEBU8601 04 31 Product Information Section Emissions Certification Film...

Page 32: ...ine arrangements Alterations to the lifting eyes and or the engine make the lifting eyes and the lifting fixtures obsolete If alterations are made ensure that correct lifting devices are provided Cons...

Page 33: ...ng eyes for any other purpose than lifting the CEM Alterations to the lifting eyes and or the CEM make the lifting eyes and the lifting fixtures obsolete If alterations are made ensure that proper lif...

Page 34: ...rforming any lifting Never Bend the eyebolts and the brackets Never perform product lifting if the components are damaged The lifting points 1 are for the application shown A suitable lift truck will...

Page 35: ...luid recommendations Operate the engine for 15 minutes in order to remove all biodiesel from the system 2 Drain any water from the primary filter water separator Ensure that the fuel tank is full 3 Th...

Page 36: ...Remove the load 2 Stop the engine 3 Check and maintain the oil level Jacket Water Coolant Temperature Typical temperature range is 82 to 94 C 179 6 to 169 2 F This temperature range will vary accordi...

Page 37: ...CM If low oil pressure is detected the lamp will be illuminated The reason for the illumination of the low pressure lamp should be investigated immediately All lamps will illuminate for 2 seconds in o...

Page 38: ...tdown or shutdown is imminent i03979949 Monitoring System Engine If the Shutdown mode has been selected and the warning indicator activates engine shutdown may take as little as 20 seconds from the ti...

Page 39: ...mergency A shutdown of the engine may occur in as little as 20 seconds The engine can be restarted after a shutdown for use in an emergency However the cause of the initial shutdown may still exist Th...

Page 40: ...sensor connection 8 DOC Temperature sensor not shown 9 Harness connector 10 Main fuel valve If equipped 11 Pilot fuel valve 12 Fuel pressure sensor if equipped 13 Fuel pressure sensor pilot 14 Aftert...

Page 41: ...System 5 Intake Pressure Sensor for the NOx Reduction System NRS 6 Differential Pressure Sensor for the NOx Reduction System NRS 7 Fuel Pressure Sensor Fuel Rail Pressure Sensor 8 Intake Manifold Air...

Page 42: ...the application 20 Differential Pressure Switch for the Secondary Fuel Filter 21 Water in Fuel Switch 22 Secondary Speed Timing Sensor 23 Fuel Priming Pump 24 Alternator 25 Refrigerant Compressor if e...

Page 43: ...ustration 37 g02151174 10 Electronic Control Module ECM 11 Atmospheric Pressure Sensor Barometric Pressure Sensor 12 Primary Speed Timing Sensor 13 Starting Motor 14 Oil Pressure Sensor 15 Oil Level S...

Page 44: ...grammable Monitoring System PMS The Programmable Monitoring System determines the level of action that is taken by the Engine Control Module ECM 10 In response to a condition that can damage the engin...

Page 45: ...he intake manifold air temperature sensor indicates high intake air temperature Intake manifold pressure The intake manifold pressure sensor checks the rated pressure in the engine manifold Fuel rail...

Page 46: ...efer to Troubleshooting KENR9106 for more information i03554501 Overspeed ECM Electronic Control Module RPM Revolutions Per Minute An overspeed is detected by the speed timing sensors The default sett...

Page 47: ...es do not indicate that a repair is needed The codes are guides or signals when a situation exists Codes may be helpful to troubleshoot problems When the problems have been corrected the corresponding...

Page 48: ...below normal 656 5 6 6 Cylinder 6 Injector current above normal 656 6 18 5 Fuel Control Valve current below normal 1076 5 18 6 Fuel Control Valve current above normal 1076 6 41 3 8 Volt DC Supply volt...

Page 49: ...5 177 526 6 Turbo Wastegate Drive current above normal 1188 6 535 3 Exhaust Temperature Sensor voltage above normal 3241 3 185 535 4 Exhaust Temperature Sensor voltage below normal 3241 4 774 2 Second...

Page 50: ...ion Transformer Primary current above normal 3484 6 2489 5 ARD Air Pressure Control Actuator current below normal 3487 5 211 2489 6 ARD Air Pressure Control Actuator current above normal 3487 6 2490 3...

Page 51: ...nt Fuel Pump Relay current above normal 5423 6 218 3464 3 DPF 1 Intake Pressure Sensor voltage above normal 3609 3 223 3464 4 DPF 1 Intake Pressure Sensor voltage below normal 3609 4 3464 13 DPF 1 Int...

Page 52: ...1 Soot Loading Derate 3719 16 226 E995 3 High DPF 1 Soot Loading Shutdown 3719 0 E997 1 High DPF 1 Ash Loading Warning 3720 15 E997 2 High DPF 1 Ash Loading Derate 3720 16 E1008 2 High DPF 1 Intake Te...

Page 53: ...e engine power until the problem is corrected If the oil pressure is within the normal range the engine may be operated at the rated speed and load However maintenance should be performed as soon as p...

Page 54: ...grammed if the ECM software is changed Factory passwords are required to change these parameters Table 4 System Configuration Parameters Configuration Parameters Record Engine Serial Number Delayed En...

Page 55: ...Maximum Time High Soot Load Aftertreatment Protection Enable Status Key off regen enable status Key Off Aftertreatment Regeneration Maximum Time Multiple Engines on J1939 Air Shutoff ARD Auto Regenera...

Page 56: ...lant Temperature Engine Cooling Fan Minimum Air Flow Coolant Temperature Engine Cooling Fan Control Transmission Oil Temperature Input Enable Status Engine Cooling Fan Maximum Air Flow Transmission Oi...

Page 57: ...rature Sensor Installation Status Auxiliary Pressure Sensor Installation Status Engine Overspeed Setpoint Fuel Filter Differential Pressure Switch Config Diesel Particulate Filter Regeneration Force I...

Page 58: ...nsure that any driven equipment has been disengaged Minimize electrical loads or remove any electrical loads i08165241 Starting the Engine Note Do not adjust the engine speed control during start up T...

Page 59: ...keyswitch to the OFF position and then to the START position to engage the electric starting motor and crank the engine Note The operating period of the warning light for the glow plugs will vary acc...

Page 60: ...ce with the same voltage as the electric starting motor Use ONLY equal voltage for jump starting The use of higher voltage will damage the electrical system Do not reverse the battery cables The alter...

Page 61: ...d low is controlled by the Electronic Control Module ECM The duration will depend on ambient temperature time since last run and other factors Note In ambient temperatures from 0 C to 60 C 32 F to 140...

Page 62: ...ion within the system and the engine provides sufficient exhaust gas temperature for regeneration Active Regeneration The engines duty cycle does not provide sufficient exhaust temperature for passive...

Page 63: ...ator will see the high exhaust system temperature lamp HEST illuminated Low speed automatic Low speed automatic regeneration allows for the DPF regeneration to start automatically with the engine spee...

Page 64: ...ation switch press and hold the disable regeneration switch for 2 seconds to reinitiate the disable regeneration Soot Level Monitoring and Indicator Lamps During the normal working cycle of the engine...

Page 65: ...y low speed automatic regeneration or by enhanced automatic regeneration Operation of the engine at level 3 and not allowing a regeneration to be performed could damage the DFP Soot Level and Engine L...

Page 66: ...attery cell will overwork the alternator This fault will consume excess power and excess fuel The belt should be in good condition Refer to the Systems Operation Testing and Adjusting V Belt Test for...

Page 67: ...gine Note Before you check the engine oil do not operate the engine for at least 10 minutes This period will allow the engine oil to return to the oil pan Contact with high pressure fuel may cause flu...

Page 68: ...ly in order to relieve the pressure Allow the engine to cool Check the coolant level Check the coolant for correct antifreeze protection and the correct corrosion protection Add the correct coolant wa...

Page 69: ...at low loads until a minimum operating temperature of 80 C 176 F is achieved Achieving operating temperature will help prevent the intake valves and exhaust valves from sticking The cooling system an...

Page 70: ...ication of a light load parasitic load will assist in achieving the minimum operating temperature The minimum operating temperature is 80 C 176 F Recommendations for Coolant Warm Up Warm up an engine...

Page 71: ...below 25 C 13 F measures must be taken to prevent freezing and plugging of the breather system Insulated hoses and a heated canister assembly should be installed Consult with your Perkins dealer or y...

Page 72: ...e of the fuel system filter is important Drain the water and sediment from any fuel storage tank at the following intervals weekly service intervals and refueling of the fuel tank Draining will help p...

Page 73: ...ntifreeze that is required for the Total Cooling System Table 8 Engine Refill Capacities Compartment or System Liters Engine Only 15 L 3 96 US gal External System Per OEM 1 continued Table 8 contd 1 T...

Page 74: ...d in the table 9 NOTICE The footnotes are key part of the Perkins Specifica tion for Distillate Diesel Fuel Table Read ALL of the footnotes Table 9 Perkins Specification for Distillate Diesel Fuel Pro...

Page 75: ...the fuel injection pump 5 Follow the test conditions and procedures for gasoline motor 6 The lubricity of a fuel is a concern with low sulfer and ultra low sulfur fuel To determine the lubricity of t...

Page 76: ...y A high cetane number will produce a better ignition quality Cetane numbers are derived for fuels against proportions of cetane and heptamethylnonane in the standard CFR engine Refer to ISO 5165 for...

Page 77: ...engines will harm or permanently dam age emissions control systems and or shorten serv ice interval Lubricity Lubricity is the capability of the fuel to prevent pump wear The fluids lubricity describe...

Page 78: ...iesel quality standards is required Engine Service Requirements Aggressive properties of biodiesel fuel may cause debris in the fuel tank and fuel lines The aggressive properties of biodiesel will cle...

Page 79: ...ause deposits formation therefore these materials must not be used for fuel tanks and fuel lines Renewable and Alternative Fuels Perkins supports development and use of renewable fuels through sustain...

Page 80: ...system durability Details instruction on the rate of which the fuel cleaner must be use are on the container Note Perkins fuel cleaner is compatible with existing and U S EPA Tier 4 nonroad certified...

Page 81: ...ll connection hoses fittings and dispensing nozzles Consult your local Perkins distributor for additional information on Perkins designed and produced filtration products i07675883 Fluid Recommendatio...

Page 82: ...eposits can enable the following problems to occur Formation of gel compounds Reduction of heat transfer Leakage of the water pump seal Plugging of radiators coolers and small passages Glycol Glycol i...

Page 83: ...that only meets the ASTM D3306 specification This type of coolant antifreeze is made for light automotive applications Perkins recommends a 50 mixture of water and glycol This mixture of water and gly...

Page 84: ...ecified level Changing to Perkins ELC To change from heavy duty antifreeze to the Perkins ELC perform the following steps NOTICE Care must be taken to ensure that all fluids are con tained during perf...

Page 85: ...require the addition of SCA at initial fill Use the equation that is in Table 15 to determine the amount of SCA that is required when the cooling system is initially filled Table 15 Equation For Addin...

Page 86: ...Engine Oil Licensing and Certification System by the American Petroleum Institute API and the Association des Constructers European Automobiles ACEA is recognized by Perkins For detailed information a...

Page 87: ...rkins Engines DO NOT use API FA 4 oil for Perkins engines These engine oils are not approved by Perkins and these engine oils must not be used CC CD CD 2 CF 4 CG 4 CH 4 and CI 4 Lubricant Viscosity Re...

Page 88: ...he oil sampling valve is used to obtain samples of the engine oil The oil analysis will complement the preventive maintenance program The oil analysis is a diagnostic tool that is used to determine oi...

Page 89: ...f the high pressure fuel lines are higher than other types of fuel system Before any service or repair is performed on the engine fuel lines perform the following tasks 1 Stop the engine 2 Wait for 10...

Page 90: ...2 Welding electrode 3 Keyswitch in the OFF position 4 Battery disconnect switch in the open position 5 Disconnected battery cables 6 Battery 7 Electrical Electronic component 8 The component that is b...

Page 91: ...ours Belt Inspect 95 Fan Clearance Check 116 Every 500 Service Hours or 1 Year Battery Electrolyte Level Check 95 Cooling System Supplemental Coolant Additive SCA Test Add 102 Crankshaft Vibration Dam...

Page 92: ...rvice Hours Aftercooler Core Clean Test 93 Every 4500 Service Hours ARD Spark Plug Clean Inspect Replace 93 Every 5000 Service Hours Diesel Particulate Filter Clean 104 Every 6000 Service Hours or 3 Y...

Page 93: ...plug Illustration 47 g02148769 3 Use T400005 Plug Bore Brush in order to clean the ground electrode 3 4 Install the new spark plug by hand Tighten the spark plug to a torque of 47 N m 34 lb ft 5 Conn...

Page 94: ...of time or if the engine is run for short periods the batteries may not fully charge A battery with a low charge will freeze more easily than a battery with a full charge i02680137 Alternator and Fan...

Page 95: ...Cable Disconnect The battery cables or the batteries should not be removed with the battery cover in place The bat tery cover should be removed before any servic ing is attempted Removing the battery...

Page 96: ...ssembly and Assembly Alternator Belt Remove and Install for the correct procedure i03557440 Belt Tensioner Inspect Illustration 49 g01880953 Typical example Remove the belt Refer to Disassembly and As...

Page 97: ...contaminated The fuel has entered the cooling system and the coolant is contaminated Note When the cooling system is cleaned only clean water is needed NOTICE When any servicing or repair of the engi...

Page 98: ...allow the engine to cool Loosen the cooling system filler cap slowly in order to relieve any pressure Remove the cooling system filler cap Open the drain cock or remove the drain plug on the engine Op...

Page 99: ...ditions exist The engine overheats frequently Foaming of the coolant is observed The oil has entered the cooling system and the coolant is contaminated The fuel has entered the cooling system and the...

Page 100: ...r NOTICE Do not fill the cooling system faster than 5 L 1 3 US gal per minute in order to avoid air locks Cooling system air locks may result in engine damage 3 Fill the cooling system with clean wate...

Page 101: ...stem may not have been provided by Perkins The procedure that follows is for typical cooling systems Refer to the OEM information for the correct procedures Check the coolant level when the engine is...

Page 102: ...vel at the maximum mark that is correct for your application If the engine is equipped with a sight glass maintain the coolant level to the correct level in the sight glass 3 Clean the cooling system...

Page 103: ...his will also help in avoiding the risk of introducing an air lock into the coolant system 1 Slowly loosen the cooling system filler cap in order to relieve the pressure Remove the cooling system fill...

Page 104: ...Operation Testing and Adjusting Diesel Particulate Filter Clean Only ultra low sufur diesel fuel can be used in an application that has an aftertreatment regeneration device The use of other fuel wil...

Page 105: ...ial of the air cleaner element Unfiltered air will drastically accelerate internal engine wear Refer to the OEM information for the correct air cleaner elements for your application Check the preclean...

Page 106: ...e per year Cleaning the air filter element will not extend the life of the air filter element Visually inspect the primary air cleaner element before cleaning Inspect air cleaner elements for damage t...

Page 107: ...use air cleaner elements with damaged pleats gaskets or seals Dirt entering the engine causes premature wear and damage to engine components Air cleaner elements help to pre vent airborne debris from...

Page 108: ...ase Breather Element Replace Type 1 Hot oil and hot components can cause personal injury Do not allow hot oil or hot components to contact the skin NOTICE Ensure that the engine is stopped before any...

Page 109: ...ther assembly 2 Rotate the top cap 1 counterclockwise into the unlocked position Remove the top cap from the body of the breather 3 Note The cap 1 is tightened or loosened by hand If the cap 1 is diff...

Page 110: ...Remove the container Bottom Service Ensure that dirt cannot enter the breather assembly Illustration 69 g02346498 Typical example X Alignment mark Y Alignment mark 1 Ensure that the outside body of th...

Page 111: ...arks X and Y are correctly aligned Refer to illustration 69 7 Install tube connection 1 Ensure that the retaining clips on the tube connection are correctly engaged Remove the container Check the Syst...

Page 112: ...at dirt cannot enter the breather assembly Ensure that the outside body of the breather assembly is clean and free from damage Place a container under the breather assembly 2 Rotate the cap 1 counterc...

Page 113: ...of the engine mounts Loose engine mounts Any engine mount that shows deterioration should be replaced Refer to the OEM information for the recommended torques When the engine mounts are supplied by P...

Page 114: ...e last oil change Ensure that the container for the sample is clean and dry Also ensure that the container for the sample is clearly labelled To ensure that the sample is representative of the oil in...

Page 115: ...lve If the engine is not equipped with a drain valve remove the oil drain plug 1 to allow the oil to drain If the engine is equipped with a shallow oil pan remove the bottom oil drain plugs from both...

Page 116: ...ures recommendations Under filling or over filling the crankcase with oil can cause engine damage 2 Start the engine and run the engine at LOW IDLE for 2 minutes Perform this procedure to ensure that...

Page 117: ...orrect training NOTICE Do not crank the engine continuously for more than 30 seconds Allow the starting motor to cool for two minutes before cranking the engine again If air enters the fuel system the...

Page 118: ...General hazard Information If the engine will not start refer to Troubleshooting Engine Cranks but will not Start i04224203 Fuel System Primary Filter Water Separator Element Replace Fuel leaked or sp...

Page 119: ...ment Illustration 83 g02148441 Typical example 1 Locate the thread in the filter element 8 onto the threads 9 Spin on the element Do not tighten 2 Lubricate the O ring seal 7 with clean engine oil Do...

Page 120: ...lp prevent air from entering the fuel system 1 Place a suitable container under the water separator in order to catch any fluid that might spill Clean up any spilled fluid 2 Ensure that the outer body...

Page 121: ...tall a suitable tube onto drain 4 Open the drain valve 3 Rotate the drain valve counterclockwise Two full turns are required Loosen vent screw 1 Note Two complete rotations of the valve will release t...

Page 122: ...l tank is being filled Condensation occurs during the heating and cooling of fuel The condensation occurs as the fuel passes through the fuel system and the fuel returns to the fuel tank This causes w...

Page 123: ...hose clamps Each installation application can be different The differences depend on the following factors Type of hose Type of fitting material Anticipated expansion and contraction of the hose Antic...

Page 124: ...core with clean water If the radiator is blocked internally refer to the OEM Manual for information regarding flushing the cooling system After cleaning the radiator start the engine Allow the engine...

Page 125: ...very cold temperatures Extremely hot intake air reduces engine performance Quality of the air The engine may be exposed to extended operation in an environment that is dirty or dusty unless the equip...

Page 126: ...isual inspection of the turbochargers can minimize unscheduled downtime A visual inspection of the turbochargers can also reduce the chance for potential damage to other engine parts Do not inspect th...

Page 127: ...tlet for corrosion 9 Fasten the air intake pipe and the exhaust outlet pipe to the turbocharger housing Ensure that all clamps are installed correctly and that all clamps are tightened securely i04156...

Page 128: ...the belts that are not replaced The older belts are stretched The additional load on the new belt could cause the belt to break High Pressure Fuel Lines Contact with high pressure fuel may cause flui...

Page 129: ...nt in the cooling system It is normal for a small amount of leakage to occur Refer to illustration 90 for the position of the weep hole and the vent hole Visually inspect the water pump for leaks Note...

Page 130: ...ed parts replaced and labor charges based on Perkins Engine Company limited recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate As a condition of re...

Page 131: ...and labor Manufactures Warranty Coverage The 2014 through 2016 heavy duty off road engines are warranted for the warranty period set forth below If any emission related part on your engine is defecti...

Page 132: ...ystem Fuel injection system Air Induction System Controlled hot air intake system Intake manifold Turbocharger systems Charge air cooling systems Exhaust Gas Recirculation EGR System EGR valve body EG...

Page 133: ...nable amount of time not to exceed 30 days Presenting replaced emission related components and validated invoices at a place of business of a Perkins dealer or other source approved by Perkins as a co...

Page 134: ...e engines should be certified without smoke depressants according to federal smoke regulations Take corrective steps immediately after worn parts which may affect the emissions level are discovered in...

Page 135: ...havior of the engine may indicate a need for repair to the ECM Your Perkins distributor dealer is equipped with the necessary tools personnel and procedures in order to perform this service The owner...

Page 136: ...ne performance 4 Highly trained technicians carry out all repairs 5 Transferable coverage should you sell your machine Flexible coverage provides the right level of protection for your Perkins Engine...

Page 137: ...Coolant Commercial Heavy Duty Change 97 Drain 97 Fill 98 Flush 98 Cooling System Coolant ELC Change 99 Drain 99 Fill 100 Flush 100 Cooling System Coolant Level Check 101 Engines With a Coolant Recove...

Page 138: ...45 Testing 46 Engine Starting 18 58 Engine Stopping 18 67 F Fan Clearance Check 116 Fault Logging 53 Features and Controls 38 Federal Emission Control Warranty 130 Emissions Warranty 130 Fire Preventi...

Page 139: ...73 Model View Illustrations 21 Engine Aftertreatment System 23 Engine views 21 Model Views 21 Monitoring System Engine 38 Instrument panels and Displays 39 Programmable Options and Systems Operation...

Page 140: ...m Pressure Release 89 Coolant System 89 Engine Oil 89 Fuel System 89 T Table of Contents 3 Turbocharger Inspect High Pressure and Low Pressure Turbochargers 126 Inspecting 126 Removal and Installation...

Page 141: ...aintenance Manual Delivery Date Product Information Model Product Identification Number Engine Serial Number Transmission Serial Number Generator Serial Number Attachment Serial Numbers Attachment Inf...

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