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14 

 
 
 
GENERAL 

 

        

WARNING:

 When servicing, use only 

identical replacement parts. Use of any other 
part may create a hazard or cause product 
damage. 

 
DO NOT use solvents when cleaning plastic 
parts. Plastics are susceptible to damage from 
various types of commercial solvents and may 
be damaged by their use. Use a clean cloth to 
remove dirt, dust, oil, grease etc. 
 

        

WARNING:

 Do not at any time allow 

brake fluids, gasoline, petroleum-based 
products, penetrating oils, etc. to come into 
contact with plastic parts. They contain 
chemicals that can damage, weaken or 
destroy plastic. 

 
DO NOT abuse power tools. Abusive practices 
can damage the tool as well as the workpiece. 
 

        

WARNING:

 DO NOT attempt to modify 

tools or create accessories. Any such 
alteration or modification is misuse and 
could result in a hazardous condition leading 
to possible serious injury. It will also void 
the warranty. 

 

LUBRICATION 

 
All of the bearings in this tool are lubricated with 
a sufficient amount of high-grade lubricant for 
the life of the unit under normal conditions. 
Therefore, no further lubrication is required. 

 
 
 

REMOVING MOTOR BRUSHES 

 
Motor brushes are a normal wear item and will 
require replacing periodically depending upon 
the amount the tool is used. The following 
information outlines the general procedure for 
removal of the worn brushes and installation of 
the new brushes. 

 
    

WARNING:

 Make sure the impact wrench 

is unplugged from the power source.

  

 
Removing worn brushes 

1. 

Remove 4 screws (1) from the motor end 
cap (2) using a #2       screwdriver (Fig. 6). 
 

 
 
 
 
 
 
 
 
 
 
 
2. 

Carefully pry the motor end cap (2) off the 
motor housing (3) using a small slot 
screwdriver. 
 

NOTE:

 Be careful not to damage the motor 

end cap or the motor housing to ensure 
easy re-assembly. 

 

 
 

 

 

 

 

 
 

 

 

 

MAINTENANCE 

 

Fig. 6 

1

2

 

Fig. 7 

2

3

 

Summary of Contents for 241-9891

Page 1: ...res 8 5 A Speed 2 600 RPM no load Impact speed 2 700 BPM Torque 440 ft lbs in reverse 320 ft lbs in forward Square drive 1 2 Weight 9 lb 8 oz 4 3 kg Need Assistance Call us on our toll free customer s...

Page 2: ...6 Power tool use and care 6 Service 6 Specific safety rules 7 Extension cord safety 8 Symbols 9 Know your impact wrench 10 Accessories 10 Assembly and operation 11 13 Installing impact sockets 11 Forw...

Page 3: ...ant eyewear can cause serious injury if broken during operation of a power tool SAVE THESE INSTRUCTIONS FOR REFERENCE WARNING Use hearing protection particularly during extended periods of operation o...

Page 4: ...by power sanding sawing grinding drilling and other construction activities may contain chemicals that are known to cause cancer birth defects or other genetic abnormalities These chemicals include L...

Page 5: ...outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Us...

Page 6: ...nding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly mainta...

Page 7: ...used with an impact wrench They may shatter and possibly cause serious injury Before each use check the impact sockets and accessories for excessive wear or cracks Worn or damaged sockets or accessori...

Page 8: ...operly wired and in good condition Replace a damaged extension cord immediately or have it repaired by a qualified electrician before using it Keep the extension cord away from sharp objects excessive...

Page 9: ...2 No 60745 1 60745 2 2 V Volts A Amperes Hz Hertz W Watts kW Kilowatts Microfarads L Litres kg Kilograms H Hours N cm2 Newtons per square centimeter Pa Pascals Min Minutes S Seconds Alternating curren...

Page 10: ...Before using any accessory carefully read the instructions or the owner s manual for the accessory Impact sockets Impact extensions Impact adapters Impact nut drivers Impact screwdriver bits WARNING...

Page 11: ...ter clockwise direction to loosen the fastener REMOVING FASTENERS One of the most common uses for the impact wrench is to remove car wheel nuts for rotating the tires Car wheel nut removal is used for...

Page 12: ...e It may also break the fastener NOTE Once the wheel nut has been removed release the trigger switch The tool will turn OFF TIGHTENING WHEEL NUTS This impact wrench can be used to tighten wheel nuts a...

Page 13: ...tud wheel patterns Following this sequence is extremely important to avoid potential distortion of the brake rotors or drums 7 Use a torque wrench to tighten all wheel nuts to the manufacturer s recom...

Page 14: ...d result in a hazardous condition leading to possible serious injury It will also void the warranty LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade l...

Page 15: ...sh holder 6 Carefully grasp the braided copper brush wire 8 and lift the carbon brush 9 from the brush holder INSTALLING NEW MOTOR BRUSHES 7 Once the old carbon brush has been removed use a SOFT DRY b...

Page 16: ...16 EXPLODED VIEW 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 23 29 30 31 25 26 27 32 34 33 35 37 36 39 40 42 44 41 2 3 24 38 43 20 22 28 34...

Page 17: ...t by key number Key Part Part Name Quantity 1 4030090005 ST4 9 50 Screws 4 2 4040030003 5mm Lock washer 4 3 4040010011 5mm washer 4 4 3140100013 Rubber sleeve 1 5 2020050079 Aluminum shell 1 6 3140020...

Page 18: ...1 30 4003010122 ST3 9 70 Screws 2 31 3150160214 Stator spacer 1 32 1020180014 Stator 1 33 3120070132 Handle 1 34 4030010106 ST3 9 19 screws 7 35 1062020067 Switch 1 36 1250010002 Terminal block 1 37...

Page 19: ...imited to blades brushes belts bits light bulbs and or batteries 2 shall be void if this tool is used for commercial and or rental purposes and 3 does not cover any losses injuries to persons property...

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