Performax 240-3731 Owner'S Manual Download Page 7

•   

Turn the blade guide knob, located below the upper 

   door latch, to lower the Upper blade guide completely.

•   

Carefully unsnap and remove the blade guard panel. 

•   

Release the table insert from the cast iron table. 

•   

Unscrew and remove table locking insert assembly at 

   the end of table slot.

•   

Carefully release the used blade and remove it through 

   the slot on the cast iron table.

•   

Replace with a new blade only. Inspect the new blade 

   first. The teeth of blade should point down when 

   installed. If not, turn the blade inside out.

•   

Place the new blade through the cast iron table slot.

•   

Slide the blade onto the upper and lower blade wheels. 

•   

Position the blade between the upper blade guide.

•   

Turn the blade tension lever clockwise until it stops. 

•   

Close both upper and lower doors. The doors need to 

   have appropriate seal for the dust collection system to 

   function. Check to see the doors are in good alignment 

   with the doorframes. Secure the door latches. 

•   

Replace the table insert onto the cast iron table.

•   

Replace the table locking insert assembly.

•   

Snap the blade guard panel into position.

•   

Adjust blade tracking mechanism.

•   Check blade tension. Adjust it if necessary

.

ADJUST BLADE TRACKING MECHANISM

Refer to Figure 7

Watch for sharp blade edges when turning the wheels. 

Turn the switch to the OFF position and disconnect the 

machine from power source before adjusting blade 

tracking mechanism. 

•   Unlock door latches and open the doors.

•   

Manually rotate the drive wheel clockwise. The saw 

   blade should travel downward at the table insert. 

   Observe the blade movement from the viewing window 

   on the side of upper door.

•  

If the saw blade stays centered on both wheels, No 

   further adjustment is necessary.

•  

If the saw blade keeps tilting toward one side and is not 

   in the center of idler wheel, the saw blade needs to be 

   adjusted.

•  

Loosen the lock nut of the tracking control knob on the 

   right upper side panel to release the tracking control 

   knob.

•  

Carefully and slowly turn the idle wheel clockwise with 

   the left hand and adjust the tracking control knob with 

   the right hand until the blade is centered.

•  

Turn tracking knob counterclockwise when blade rides 

   away from the upper door. Turn tracking knob clockwise 

   when blade rides toward the upper door. 

•  

Tighten the lock nut of tracking control knob when the 

   blade is centered.

•  

Close the upper door. 

•  

During the machine operation, the blade tracking can be 

   observed from the viewing window.

ADJUST BLADE TENSION

Refer to Figure 7

•   The blade tension is adjusted automatically by a 

   spring-loaded blade tensioning mechanism and should 

   require no frequent adjustment. However, there is blade 

   tension knob on top of machine for fine tuning of the 

   blade tension.

•   

Over tensioned blade is prone to excessive wear and 

   breakage. Under tensioned blade is prone to fluttering 

   and movement during operation.

•   

To adjust the blade tension, the blade cannot have any 

   contact with the upper and lower blade guides. Raise 

   the upper blade guide to the top. Move the blade guides 

   away from the blade. 

•   

Turn the machine on.

•   

Release the blade tension knob very slowly, ¼ turn at a 

   time, until the blade starts to flutter.

•   

Now tighten the blade tension knob very slowly until the 

   blade stop fluttering.

•   

Further tighten the blade tension knob for another ¼ 

   turn.

•   

Turn the machine off.

•   

Properly adjust upper and lower blade guides before 

   use.

Figure 7

Figure 8

5

OPERATION

Blade Tension
Lever

Blade Guide
Lock Knob

Upper

Guide

Adjusting

Door Latch

Knob

Tension Knob

Tracking
Knob

Tracking
Window

Tracking 

lock nut

     WARNING

Blade Guard 
Panel

Summary of Contents for 240-3731

Page 1: ...l No 240 3731 9 BAND SAW 10 0708 QUESTION 1 877 393 7121 You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place f...

Page 2: ...ork Preparation Work Area Preparation Tool Maintenance Tool Operation ASSEMBLY 2 Unpacking Install Table Assembly Mount Band Saw Power Source Grounding Instructions Extension Cords Motor OPERATION 4 D...

Page 3: ...r shop is a poten tially dangerous environment Children and visitors can be injured Make your workshop childproof with padlocks master switches or remove switch keys to prevent any uninten tional use...

Page 4: ...n square to calibrate the table tilt position Set the table perpendicular to the saw blade and zero the pointer of table tilt scale Install table slot locking assembly MOUNT BAND SAW Refer to Figure 3...

Page 5: ...r surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the green or green and yel...

Page 6: ...to prevent sideways and rearward movement of the blade Properly adjust the blade tension tracking blade guides and blade support bearings Use proper saw blade according to type of workpiece Allow the...

Page 7: ...nt is necessary If the saw blade keeps tilting toward one side and is not in the center of idler wheel the saw blade needs to be adjusted Loosen the lock nut of the tracking control knob on the right...

Page 8: ...miter gauge and rip fence at the same time Operator could be injured or and the workpiece could be damaged because the blade might bind in the workpiece To adjust miter gauge use a square with one edg...

Page 9: ...tain motor is kept clean and free of dust Use soap and water to clean painted parts rubber parts and plastic guards Keep wheels clean Debris on wheels will cause poor tracking and blade slippage Make...

Page 10: ...tor overheats Motor overloaded Reduce load on motor Turn off the machine until motor cools down Machine slows down while operating Applying too much pressure during operation Ease up on pressure Exces...

Page 11: ...9 BAND SAW PARTS ILLUSTRATION 9...

Page 12: ...9 UPPER CABINET SUPPORT 1 52 BS900060 HEXAGONAL NUT M10 1 52 1 BS900061 SPRING WASHER 10 1 53 BS900062 TRACKING ADJUSTMENT BRACKET 1 54 BS900063 SHAFT 1 55 BS900064 BEARING 6000 2RZ 1 55 1 BS900065 RE...

Page 13: ...SOC HD SCR M5 P0 8 8L 1 120 BS900136 RESTRAINER 1 121 BS900137 HEX WRENCH M2 48 16 1 Key No Part No Description Specification Qty Key No Part No Description Specification Qty 122 BS900138 HEX WRENCH M...

Page 14: ...ot limited to blades brushes belts bits light bulbs and or batteries 2 shall be void if this tool is used for commercial and or rental purposes and 3 does not cover any losses injuries to persons prop...

Page 15: ...Menard Inc Eau Claire WI 54703...

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