Performax 240-3731 Owner'S Manual Download Page 10

SYMPTON 

POSSIBLE CAUSE(S)

SOLUTIONS

Motor will not start 

1. Low voltage 

2. Short circuit in line cord or plug 

3. Short circuit in motor 

4. Open circuit or loose connection in 

    motor

5. Incorrect fuses or circuit breakers 

6. Defective switch 

7. Defective capacitor 

1.  Check power supply for proper voltage 

2.  Inspect line cord and plug for faulty insulation 

    or shorted connection 

3.  Inspect connection on motor.

4. Inspect connection on motor 

5.  Replace with correct fuses or circuit breakers 

6.  Replace switch 

7.  Replace capacitor 

Motor stalls or fails to 

reach full speed

1. Power overload 

2. Low voltage from power supply

3. Undersized line cord 

4. Motor overload

5. Short circuit or loose connection in 

    motor

6. Incorrect fuses or circuit breakers

1.  Reduce workload on the power supply

2.  Check power supply for proper voltage 

3. Use line cord of adequate size or reduce length 

    of wiring 

4.  Reduce load on motor 

5.  Inspect the connection in motor for loose or 

    shorted connection

6.  Replace with correct fuses or circuit breakers 

Motor overheats

Motor overloaded 

Reduce load on motor. Turn off the machine until  

motor cools down

Machine slows down 

while operating

Applying too much pressure during 

operation

Ease up on pressure

Excessive vibration 

1. Band saw not mounted securely to 

    stand

2. Uneven stand surface

3. Worn belt

4. Pulley not aligned

5. Loose or damage blade 

1.  Tighten band saw to stand

2. Level stand 

3.  Replace belt

4.  Adjust pulley

5. Tighten or replace blade 

Rough cuts 

1. Too much feed

2. Coarse blade 

1.  Reduce feed 

2.  Replace with fine blade 

Crooked cuts

1. Feed too fast

2. Blade is dull

3. Loose blade guide assembly or 

    blade thrust bearing 

4. Upper blade guide too far from 

    workpiece

5. Workpiece not in square position

1.  Reduce feed rate

2.  Replace blade 

3.  Tighten blade thrust bearing with in 0.016” be

    hind blade back

4.  Adjust blade guide to a proper position

5.  Use miter gauge or tilt table to 90 °

Excessive blade 

breakage 

1. Bad weld on blade

2. Force wide blade for small radius 

3. Dull blade 

4. Upper blade guide too high

5. Blade not tensioned properly

6. Improper blade wheel tracking

1.  Replace blade

2.  Replace to a narrow blade

3.  Replace blade 

4.  Adjust blade guide 

5.  Tighten blade tension

6.  Adjust blade tracking

TROUBLESHOOTING

8

Summary of Contents for 240-3731

Page 1: ...l No 240 3731 9 BAND SAW 10 0708 QUESTION 1 877 393 7121 You will need this manual for safety instructions operating procedures and warranty Put it and the original sales invoice in a safe dry place f...

Page 2: ...ork Preparation Work Area Preparation Tool Maintenance Tool Operation ASSEMBLY 2 Unpacking Install Table Assembly Mount Band Saw Power Source Grounding Instructions Extension Cords Motor OPERATION 4 D...

Page 3: ...r shop is a poten tially dangerous environment Children and visitors can be injured Make your workshop childproof with padlocks master switches or remove switch keys to prevent any uninten tional use...

Page 4: ...n square to calibrate the table tilt position Set the table perpendicular to the saw blade and zero the pointer of table tilt scale Install table slot locking assembly MOUNT BAND SAW Refer to Figure 3...

Page 5: ...r surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the green or green and yel...

Page 6: ...to prevent sideways and rearward movement of the blade Properly adjust the blade tension tracking blade guides and blade support bearings Use proper saw blade according to type of workpiece Allow the...

Page 7: ...nt is necessary If the saw blade keeps tilting toward one side and is not in the center of idler wheel the saw blade needs to be adjusted Loosen the lock nut of the tracking control knob on the right...

Page 8: ...miter gauge and rip fence at the same time Operator could be injured or and the workpiece could be damaged because the blade might bind in the workpiece To adjust miter gauge use a square with one edg...

Page 9: ...tain motor is kept clean and free of dust Use soap and water to clean painted parts rubber parts and plastic guards Keep wheels clean Debris on wheels will cause poor tracking and blade slippage Make...

Page 10: ...tor overheats Motor overloaded Reduce load on motor Turn off the machine until motor cools down Machine slows down while operating Applying too much pressure during operation Ease up on pressure Exces...

Page 11: ...9 BAND SAW PARTS ILLUSTRATION 9...

Page 12: ...9 UPPER CABINET SUPPORT 1 52 BS900060 HEXAGONAL NUT M10 1 52 1 BS900061 SPRING WASHER 10 1 53 BS900062 TRACKING ADJUSTMENT BRACKET 1 54 BS900063 SHAFT 1 55 BS900064 BEARING 6000 2RZ 1 55 1 BS900065 RE...

Page 13: ...SOC HD SCR M5 P0 8 8L 1 120 BS900136 RESTRAINER 1 121 BS900137 HEX WRENCH M2 48 16 1 Key No Part No Description Specification Qty Key No Part No Description Specification Qty 122 BS900138 HEX WRENCH M...

Page 14: ...ot limited to blades brushes belts bits light bulbs and or batteries 2 shall be void if this tool is used for commercial and or rental purposes and 3 does not cover any losses injuries to persons prop...

Page 15: ...Menard Inc Eau Claire WI 54703...

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