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switch, still typically both signal and idle pins are in 

the center.

4. Add the alligator clips and connect the RED 

clip to the sensors POWER pin.

5. Connect the BLACK clip to the sensors 

GROUND pin.

6. Turn meters range selector to 20KΩ range.

7. View and record the reading displayed.

The results should show a small amount of 

resistance.  If the meter shows over range the 

circuit is open and the sensor is defective. 

8. Move the RED alligator clip to the sensors 

SIGNAL pin.

9. Find the linkage on the Throttle Position Sensor, 

manually move the throttle linkage cycling from 

closed to fully open.

10. Watch the meter display, the reading will either 

increase or decrease resistance.

Some throttle position sensors include a WOT, Wide 

Open Throttle switch. These switches are tested like 

the other switches in the Fuse/Switch section.

11. Find the vane on the Vane Air Flow Sensor, 

typically on or near the multiport electronic fuel injector. 

12. Slowly open the butterfly valve from closed to 

open by pushing on it. This is the normal function of 

the valve and will not harm the sensor.

13. Watch the meter display, the reading will either 

increase or decrease resistance.

Some vane air flow sensors have an idle switch and 

an intake air temperature sensor in addition to a 

potentiometer. If so equipped these switches are 

tested like the other switches in the Fuse/Switch 

section.Refer to vehicle service manual for 

recommended resistance outputs.

EGR Valve Position Sensor 

1. Find the vacuum port on the EGR Valve 

Position Sensor.

2. Remove the vacuum hose from EGR valve. 

3. Connect a hand vacuum pump (W87030) to the 

EGR valve.

4. Add the alligator clips and connect the RED 

clip to the sensors signal pin (typically the center).

5. Connect the BLACK clip to a good body GROUND.

6. Slowly apply vacuum to the EGR valve. Typically, 

6 - 10 inches of Hg. should fully open the valve.

7. Watch the meter display, the reading will either 

increase or decrease resistance. Refer to vehicle 

service manual for recommended resistance outputs. 

• A good sensor should show an increase or 

decrease in the resistance as the sensor is opened 

and closed.  

• A bad sensor will have no change in resistance.

  ENGINE SENSORS TESTS CONT.

MAF vs MAP

Manifold Absolute Pressure (MAP) is a sensor to 

measure vacuum, the computer calculates the 

engine air flow based on the vacuum, throttle 

position, and intake air temperature.  

Mass Air Flow (MAF) is a sensor that measures the 

actual air flow going into the engine

MAP/BARO Sensors

These sensors send signals to the ECU indicating 

atmospheric pressure and/or engine vacuum. There 

are two different types of MAP sensors. The first, 

depending on the vehicle manufacturer may be a 

frequency generator used by Ford. The other type 

MAP may send a DC voltage signal to the ECU. 

This is the most common used by Honda, Toyota, 

Honda, GM etc. Refer to your vehicle service 

manual for the type MAP sensor your vehicle uses.

1. Insert BLACK test lead into COM test lead jack.

2. Insert RED test lead into                      test lead jack.

3. For this test you’ll need to back probe or add 

jumper leads from the A and C pin in the harness. If 

adding jump leads disconnect the MAP from the 

wiring harness and the vacuum line from the sensor.  

Special back probe lead attachments are available 

from most electronic stores (not included). 

4. Connect a hand held vacuum pump to vacuum 

port on MAP sensor, our model W87030.

5. Identify the A, B, and C pin/wire location on the 

MAP harness connection. Connect a jumper wire 

between Pin A on wiring harness and sensor.

6. Connect another jumper wire between Pin C 

on wiring harness and sensor.

7. Add the alligator clips and connect RED clip to 

lead to sensor Pin B.

8. Connect the BLACK clip to a good vehicle 

body ground. Jumper leads/back probes should be 

isolated so they can’t touch each other.

9. Turn the Ignition to the ON position but do not 

start the engine.

10. Turn the meters range selector to 20V DC range 

for DC signals, and 4CYL for Frequency signals.

11. With vacuum at 0 in. Hg. your DC volts should 

be approximately 3V or 5V. With a Frequency MAP, 

when testing a Ford, your display reading should be 

between 4532 to 5021 RPM’s, (Display RPM x 10)

For other frequency type MAP sensors refer to your 

vehicle service manual for MAP sensor specifications. 

12. With the Vacuum pump attached to the MAP 

slowly apply vacuum. Do not exceed 20 in. Hg or 

you’ll damage the MAP sensor. Voltage and RPM 

readings should decrease as vacuum increases. 

Refer to your vehicle service manual for voltage and 

frequency drops to increasing engine vacuum.

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Summary of Contents for W2969

Page 1: ... and discussed with the operators native language by the purchaser owner or his designee Make sure that the operator comprehends its contents Safety information shall be emphasized and understood prior to usage The product shall be inspected per the operating instructions Users of this product must fully understand these instructions Each person operating this product must also be of sound mind an...

Page 2: ... and mild detergent should be used to clean the surface of the Meter when servicing No abrasive and solvent should be used to prevent the surface of the Meter from corrosion damage and accident 14 The Meter is suitable for indoor use 15 Turn the Meter power off when it is not in use and take out the battery when not using for a long time Constantly check the battery as it may leak when it has been...

Page 3: ...e test settings Example If you re testing 100V DC turn the Range Selector knob to 200V DC then the highest voltage the meter can measure is 200V in that range Voltage Function AC DC Determine the current you re testing AC or DC Select the largest value within the range you re testing 1 Insert the BLACK or ground probe to the COM on the meter 2 Insert the RED or positive probe to the on the meter 3...

Page 4: ...this for resistance measurements less than 10Ω Continuity Test A quick way to check if you have an open or closed circuit The meter beeps when the circuit is closed or shorted so you don t need the meters display in view A common automotive use is checking for blown fuses proper switch operation and broken or shorted wires 1 Insert BLACK test lead into COM test lead jack 2 Insert RED test lead int...

Page 5: ...checking engine RPM the meter results must be multiply by 10 to get the final figure For example if your meter display reads 65 and is set to 6 cylinder RPM the actual engine RPM is 10 times 65 or 650 RPM 1 Insert BLACK test lead into COM test lead jack 2 Insert RED test lead into test lead jack 3 Connect RED test lead to the TACH signal wire from the DIS Ignition Module if the vehicle is equipped...

Page 6: ...of a short or excessive battery current draw Excessive draw could lead to shortened battery life or a dead battery 1 Ignition OFF including all accessories Be sure trunk hood and dome lights are all OFF 2 Insert BLACK test lead into COM test lead jack 3 Insert RED test lead into the A or mA test lead jack 4 Disconnect positive red battery cable 5 Add the alligator clips and connect RED clip to pos...

Page 7: ...E SENSORS TESTS CONT MAF vs MAP Manifold Absolute Pressure MAP is a sensor to measure vacuum the computer calculates the engine air flow based on the vacuum throttle position and intake air temperature Mass Air Flow MAF is a sensor that measures the actual air flow going into the engine MAP BARO Sensors These sensors send signals to the ECU indicating atmospheric pressure and or engine vacuum Ther...

Page 8: ...the vehicle use the special slotted socket to avoid damaging the wires 2 Insert BLACK test lead into COM test lead jack 3 Insert RED test lead into test lead jack O2 Heater Circuit The following is for testing the heater circuit of the O2 Sensor Refer to your vehicles service manual for the location of the heater pins in the wiring connector 1 Add the alligator clips and connect the RED clip to ei...

Page 9: ...4 Connect the BLACK clip to a good body GROUND 5 Refer to your service manual for the MAF location identify the power ground and signal pin ENGINE SENSORS TESTS CONT locations Typically you ll find the signal pin in the center of the three pins For this test you ll need to back probe or pierce the signal wire in the MAF wire connection Refer to vehicle service manual for best way to connect to MAF...

Page 10: ...ing applications These sensors are used whenever the vehicle ECU needs to know speed and position of a rotating object Examples of use are ignition ENGINE SENSORS TESTS CONT Ʊ Ⅴ Ʌ systems to determine camshaft and crankshaft position This enables the ECU to know the optimum time to fire the ignition coil and turn on the fuel injectors This test checks for proper switching action in any Hall Effect...

Page 11: ...NITION SYSTEM TESTS Ʊ Ⅴ Ʌ ferrous objects Reluctance sensor are used whenever the vehicle s ECU needs to know speed and or the position of a rotating object In ignition systems it s used to determine camshaft and crankshaft position This tells the vehicle ECU when to fire the ignition coil and turn on the fuel injectors Speed sensors are another type of reluctance sensor used in transmissions to m...

Page 12: ...n coil terminals are easily accessible For testing the PRIMARY SIDE of the ignition coil the engine must be cool and off You ll need to IGNITION SYSTEM TESTS CONT Ʊ Ⅴ Ʌ Ʊ Ⅴ Ʌ identify both the primary ignition coil terminals positive and the negative terminals Once identified disconnect them from the coil It s recommended to mark the wires if they re not color coded red and black Next remove the c...

Page 13: ...t the resistance of ignition wires flex the wire while testing for breaks in the carbon fibers This test can be used for DIS IGNITION SYSTEM TESTS CONT Ʊ Ⅴ Ʌ Test the Coil On Plug Insulators for breaks and those systems that mount their ignition coils away from the spark plugs 1 Pull and test the ignition wires one at a time Avoid the confusion pulling all the wires without marking where they go I...

Page 14: ... the wiring harness 3 Insert BLACK test lead into COM test lead jack FUEL SYSTEM TESTS 4 Insert RED test lead into test lead jack 5 Turn the meters range selector to the 200Ω setting Because of the sensitivity of this test touch the two probes of the test leads together View the reading on the display and record the resistance value 6 Add the alligator clips and connect the RED clip to a single pr...

Page 15: ...clip provided just push onto the test probes Low Battery When the 9v battery needs to be replaced a battery symbol will appears in the lower left corner of the display Battery Replacement Turn meter OFF and remove test leads Remove screw from battery cover remove battery cover and battery Install a new 9 Volt battery and re assemble meter Fuse Replacement Turn meter OFF and remove test leads Remov...

Page 16: ...rformance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above PE...

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