Pepperl+Fuchs HCD2-FBPS Series Manual Download Page 6

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Fieldbus Power Hub,Motherboard for Gateway and Power Supply Modules

Product Specifications

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Product Specifications

2.1

Overview and Application

The motherboard is a system component of the FieldConnex

®

Power Hub, a modular fieldbus 

power supply for 4 segments. It is the wiring interface for one gateway, one advanced 

diagnostic module, and 4 power supply modules. The power supply supports explosion 

protection, e. g., the high

power trunk for long cable lengths and high device counts. The 

Power Hub supports advanced diagnostics for fast fieldbus commissioning and online 

monitoring.
The Power Hub may be installed in Zone 2 or Class I, Division 2 hazardous areas. 
Types of protection are Ex ec (increased safety) for Zone 2, gas groups IIC, IIB, IIA, and non-

incendive for use in Class I, Division 2, gas groups A, B, C, and D. 
Dedicated power supply modules limit the output voltage safely according to IEC 60079–11. In 

combination with Fuchs Segment Protectors, the outputs are specified Ex ic. Thus, 

live maintenance at the field device level is permitted.
The Power Hub is designed for use with fieldbus systems in accordance with IEC 61158–2. 

This standard specifies how power and communication are transmitted sharing a shielded 

twisted pair cable. Communication between field devices and a host system is established by 

modulating the data signal onto the power stream. For this, Manchester Bus Powered (MBP) 

data transfer technology is used.

The main FieldConnex

®

 Power Hub design features are passive impedance generation, well-

balanced circuitry, and low power dissipation. All active electronic components are located in 

the plug-in modules. Each module holds the electronic components for 1 segment. When an 

exchange becomes necessary, only few electronic components need to be exchanged when 

compared to block configurations for power supplies. 
Impedance generation prevents the data signal from being short-circuited by the low internal 

resistance of the power supply. This impedance generation is designed with passive 

components such as inductances and resistors with long durability. 
A fully balanced circuit and segment design is important for undisturbed fieldbus operation. An 

external disturbance through electromagnetic interference (EMI) impacts both leads of the 

shielded twisted pair cable symmetrically. The data signal is thus undisturbed. Low power 

dissipation allows highest packing density inside the cabinet and a long useful lifetime.
When applied to fieldbus in hazardous areas, the Power Hub feeds segments following the 

high-power trunk concept for explosion protection. High power level on the trunk line is fed to 

the field device via couplers such as FieldBarriers or Segment Protectors. The Power Hub 

powers segments installed as increased safety (Ex ec) for Zone 2.
FieldBarriers enable live maintenance in Zone 0/1 as outputs are classified Ex ia. Thus, power 

limitations of intrinsically safe explosion protection are overcome, enabling maximum cable 

lengths and highest number of devices in any hazardous area. 
A plug-in advanced diagnostic module for fieldbus is available. This module monitors the 

physical layer online and in real time, enabling detection of degradation and faults during 

operation. Measurement data and alarms are transmitted to the control room. This brings 

visibility to the fieldbus physical layer, so it can be treated as an active component in plant asset 

management systems. On this basis, operating personnel can decide on proactive measures 

to avoid unwanted situations while the plant is running smoothly.
The following table summarizes the main features and benefits of the Power Hub:

Summary of Contents for HCD2-FBPS Series

Page 1: ...Fieldbus Power Hub Motherboard for Gateway and Power Supply Modules PROCESS AUTOMATION MANUAL...

Page 2: ...ts and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recent version as we...

Page 3: ...tic Modules 8 2 3 Component Identity and Dimensions 10 2 4 Technical Data 10 3 Installation and Commissioning 14 3 1 Mounting and Dismounting 14 3 2 Mounting the Grounding Rail ACC MB HSK 16 3 3 Shiel...

Page 4: ...rmity Attestation of conformity Certificates Control drawings Additional documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismounting l...

Page 5: ...Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This symbol indicates an imminent danger Non obser...

Page 6: ...nge becomes necessary only few electronic components need to be exchanged when compared to block configurations for power supplies Impedance generation prevents the data signal from being short circui...

Page 7: ...way HD2 GTR 4PA PN The gateway is a FieldConnex system component for coupling PROFINET to PROFIBUS PA and integrates communication of 4 PA segments into PROFINET IO systems The gateway operates with p...

Page 8: ...e HD2 DM B Advanced Diagnostic Module The advanced diagnostic module is a comprehensive measurement tool for the fieldbus physical layer It is well suited for commissioning online monitoring and maint...

Page 9: ...types Maintenance required alarm Out of specification alarm The Maintenance required alarm enables proactive diagnostics If a value exceeds the limit a relay contact opens and the respective segment L...

Page 10: ...bulk power supply x 2 9 Rotary switches for gateway addressing x1 x10 x100 10 Shield connection 11 Mounting slot for DIN mounting rail 39 mm 1 5 169 mm 6 6 135 mm 5 3 150 mm 5 9 180 mm 7 1 1 11 10 4...

Page 11: ...oltage 19 2 35 V SELV PELV Rated current 12 A Power dissipation typ 0 4 W per segment Terminating resistor 100 integrated Indicators operating means Fault signal VFC alarm 1 A 50 V DC normally closed...

Page 12: ...pplication in connection with Ex areas Outputs Voltage 30 V Supply Rated voltage 19 2 35 V DC Power dissipation typ 1 2 W Fieldbus interface Rated voltage 21 23 V Rated current 500 10 mA Short circuit...

Page 13: ...k power supply connected LED Seg 1 4 yellow bus activity red 2 Hz flashing alarm red hardware error DIP switch diagnostic address 1 247 binary coded Supply Rated voltage 19 2 35 V Rated current 40 25...

Page 14: ...o life from wrong mounting and installation Incorrect mounting and installation of the device can compromise its function and its electrical safety Observe the safety instruction in the instruction ma...

Page 15: ...g 2016 06 15 The new module has been installed Dismounting Modules from the Motherboard To dismount a module from the motherboard proceed as follows Pull up the red Quick Lok Bars on each side of the...

Page 16: ...t the trunk cable more easily The grounding rail is available as accessory ACC MB HSK 3 3 Shielding and Grounding Connect the trunk cable shields to the corresponding terminals in order to directly gr...

Page 17: ...with a torque of 1 5 Nm The cable lug is properly attached and cannot come loose Connect the Shield Screen GND grounding terminal to an equipotential bonding system Caution Risk of electric shock or...

Page 18: ...sure that connectors are mechanically locked Torque required for tightening terminal screws 0 4 0 5 Nm Danger Explosion hazard from connection damage Manipulating connections outside of the specified...

Page 19: ...onnected to the diagnostic bus via plug in screw or spring terminals on fixed circuit board connectors Each motherboard has 2 identical diagnostic bus terminals facing each other with inverted connect...

Page 20: ...nnected to the bulk power supply via designated screw or spring terminals Grounding The motherboard is connected to the earth via designated screws If needed an optional grounding rail can be applied...

Page 21: ...ches for addressing the gateway according to the host protocol used For details on the configuration of the gateway required for your application go to www pepperl fuchs com and look up the correspond...

Page 22: ...put currents and supply voltages These include the power dissipation of the motherboard Thermal Dissipation of HCD2 FBPS 1 500 Including Motherboard HCD2 FBPS 1 500 HCD2 FBPS 1 500 24 V 19 2 V 35 V 24...

Page 23: ...Motherboard HCD2 FBPS 1 23 500 HCD2 FBPS 1 23 500 24 V 19 2 V 35 V 24 V 19 2 V 35 V 3 2 5 2 1 5 1 0 5 Disspation in W Segment current in mA Power Dissipation in SIMPLEX Configuration per Segment Power...

Page 24: ...posures are ceased A class C device has loss of function The device may need manual restoration During the test a temporary loss of function is allowed as long as an operator can restore the device ba...

Page 25: ...y and Power Supply Modules Appendix 2016 06 25 5 3 Referenced Documents Manual Using Pepperl Fuchs fieldbus equipment in Zone 2 hazardous area environment Selection table Conformity of FieldConnex Pow...

Page 26: ...rl fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fu...

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