Pepperl+Fuchs FB Remote I/O Hardware Manual Download Page 1

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FB Remote I/O

Hardware

PROCESS AUTOMATION

MANUAL

Summary of Contents for FB Remote I/O

Page 1: ...FB Remote I O Hardware PROCESS AUTOMATION MANUAL...

Page 2: ...erms of Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in it...

Page 3: ...ane and Module Compatibility 15 2 6 I O Modules Com Units Bus Termination Modules Power Supplies 16 2 6 1 Layout 16 2 6 2 Function 17 2 6 3 Design and Dimensions of the Modules 20 2 7 Accessories 21 2...

Page 4: ...3 2 Media Redundancy 53 3 13 3 Application Redundancy 53 3 14 Fieldbus Connection 54 3 14 1 RS 485 Based Fieldbuses 54 3 14 2 Ethernet Based Fieldbuses 56 3 14 3 Cable Gland for Prefabricated Cables t...

Page 5: ...tes Control drawings Other documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismounting lies with the plant operator Only appropriately...

Page 6: ...d in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This symbol indica...

Page 7: ...ules on the backplane and the process control system Power supplies are used to power the I O modules and com unit gateway All components of the FB remote I O with Ex q protection meet the FB concept...

Page 8: ...ew Figure 2 1 FB remote I O system components 1 Field Unit Surrounding Enclosure 2 Power supply 3 Bus termination module 4 Com unit 5 I O module 6 Backplane 7 Cable gland for field lines 8 Cable gland...

Page 9: ...tains Ex e terminals for power and communication lines For safety these are individually equipped with protective covers IP30 and touch protection The surrounding enclosures are equipped with a rating...

Page 10: ...t you with designing your ideal FB remote I O More information can be found at www pepperl fuchs com Order designation Type Max number of slots Material Field unit Redundant field unit Stainless steel...

Page 11: ...kplanes in the following combinations Warning Risk of death as a result of using a damaged or tampered backplane Using a defective or tampered backplane means that explosion protection can no longer b...

Page 12: ...DP MODBUS RTU MODBUS TCP Ethernet Figure 2 4 FB9262BP10220 1 dimensions 1 Power supply 2 Bus termination module when used as a base backplane Empty slot when used as an extension backplane 3 Gateway w...

Page 13: ...n used as a base backplane Empty slot when used as an extension backplane 3 Com unit when used as a base backplane Empty slot when used as an extension backplane 4 Slots for 20 narrow or 10 wide I O m...

Page 14: ...P24110 1 n Base backplane n Non redundant configuration with slots for 1 com unit bus termination modules see chapter 2 6 and 1 power supply n Slots for max 24 narrow or 12 wide I O modules n For PROF...

Page 15: ...00 1 dimensions 2 5 3 Backplane and Module Compatibility In principle FB backplanes are compatible with all FB modules Narrow I O modules occupy one slot while wide I O modules occupy two slots Howeve...

Page 16: ...the module offer 1 2 4 and 8 channels to connect Ex field devices Using the single channel modules for controlling valves including feedback two additional binary input signals can be transmitted from...

Page 17: ...odules on the backplane are equal so you can use I O modules with different functions next to each other The various I O modules can be plugged in Com unit Com units form the interface between the I O...

Page 18: ...nites an explosive mixture n Do not pull out M12 connectors in potentially explosive atmospheres n Use only original Pepperl Fuchs cables Warning Property damage due to incorrect terminal assignment I...

Page 19: ...of the bus line A bus termination module is required in each final unit of a bus line Power supplies The power supplies provide power to all components of the FB remote I O The slots for com units are...

Page 20: ...ways wide modules Bus termination modules are narrow modules Both the I O modules and the com units and power supplies are equipped with LEDs on the front that display the device status The I O module...

Page 21: ...e LB9107P LB9115A LB9116A LB9126A LB9130A Black LB9109 E 6 1 LB9109 E 8 1 LB9109 E 8 2 Figure 2 11 Screw terminal dimensions L 33 3 mm for 6 pin terminals and 40 9 mm for 8 pin terminals Figure 2 12 F...

Page 22: ...ve parts are exposed Use black protective covers for non intrinsically safe circuits that comply with type of protection Ex e n Protective covers Black LB9107 E 6 LB9107 E 8 Figure 2 15 Dimensions of...

Page 23: ...protective cover L 33 3 mm for 6 pin terminals Coding pins Coding pins provide a unique assignment between I O modules and terminal blocks or the associated field devices To do this the coding pins a...

Page 24: ...feedback input FB2201B FB2213E The watchdog plug sends the output signal from the I O module back to its input channel making it possible to check the function of the I O module as well as the communi...

Page 25: ...network must be installed to ensure that the line fault detection function can work correctly Using the additional resistor network the electronics can distinguish between a closed switch and a short...

Page 26: ...ne and the I O modules on the extension backplane The length of the backplane cordset is up to 3 m Overview of cordsets Cordset for gateways There are two types of cordsets for gateways One with a wir...

Page 27: ...way the module can be replaced without a hot work permit via the two stage removal process Use the removal tool with item number 536627 for wide modules and the removal tool with item number 536628 f...

Page 28: ...sonnel have relevant experience in this area They know and understand the rules and standards for the components and systems n Before you begin installation make sure that the atmosphere is not potent...

Page 29: ...rning Explosion hazard due to thermal ignition and violation of protection type Make sure that the maximum ambient temperature for the components used is not exceeded Details of ambient temperature ca...

Page 30: ...n The separate shutdown input deactivates the outputs with a single action In order to avoid unnecessary diagnostic messages the output circuit is interrupted rather than simply switching off the modu...

Page 31: ...n the supply lines to a minimum Danger Explosion hazard due to the use of non suitable devices Devices that do not meet the requirements for use in explosion hazardous areas can cause explosive mixtur...

Page 32: ...cause the maximum permissible temperature within the enclosure and the maximum permissible surface temperature of the surrounding enclosure to be exceeded Perform a heat calculation to determine the m...

Page 33: ...measures to be disconnected during operation Do not connect or disconnect the module while the circuit is live and while it cannot be guaranteed that the surroundings do not present an explosion hazar...

Page 34: ...hese modules from being accidentally plugged into the slot of an I O module Slots for I O modules have equal status meaning functions can be arranged side by side as required I O modules with intrinsi...

Page 35: ...al paper so that the I O modules engage properly at all times Figure 3 6 An example of backplane labeling 2 Arrange the modules on the backplane from left to right 3 Push the I O module into the slot...

Page 36: ...x d modules and right column with Ex q modules The I O module is now mounted to the backplane Rasthaken 1 Rasthaken 2 Backplane Rasthaken 1 Rasthaken 2 Backplane Note All modules with Ex e front conne...

Page 37: ...osion protection can no longer be guaranteed Only remove modules using the built in removal device The built in removal device forces a two stage removal process that contains any potential ignition s...

Page 38: ...together with the FB removal tool out of the backplane Figure 3 11 Pull out the module together with the front socket removal tool The second rear catch is released and the module is removed from the...

Page 39: ...illimeters until you feel resistance from the second rear catch Warning Explosion hazard due to damaged modules Forcibly removing modules or using unsuitable tools can damage the module or the backpla...

Page 40: ...3 14 Integrated removal device 5 Loosen the second rear catch on the backplane To do this press the integrated removal levers on the top and bottom of the module using your thumb and index finger Pul...

Page 41: ...designed for Ex e type of protection 3 Ex d Modules with non intrinsically safe circuits and cable tails I O modules with a cable tail must be connected to separately approved terminals that comply wi...

Page 42: ...5 and 6 Figure 3 17 Stranded conductor with wire end ferrule Warning Explosion hazard due to unapproved measuring devices Ensure that measuring devices also satisfy the requirements of their respecti...

Page 43: ...cross section of 0 75 mm2 3 If you are using stranded conductors crimp the stranded conductors with wire end ferrules 4 Make sure that the insulation on the conductors extends all the way to the term...

Page 44: ...nded 8 If necessary code the front sockets of the I O modules and terminals so that the terminals and the associated field devices can be assigned to exactly one front socket 9 Plug the terminals into...

Page 45: ...rotective cover into place using the side screws Figure 3 19 Terminal with adapted protective cover for Ex e modules 12 Apply the warning marking Warning non intrinsically safe circuits protected by i...

Page 46: ...conductors extends all the way to the terminal 5 Follow the manufacturer s mounting instructions to install the terminals and the cover 6 Unused cables and connection lines must be either connected to...

Page 47: ...r single width I O modules Color coding for dual width I O modules Connection Color 6 pink 5 gray 4 yellow 3 green 2 brown 1 white Left connection Right connection Color 8 16 red 7 15 blue 6 14 pink 5...

Page 48: ...to match the front socket cut off the plastic lugs from the terminal from those points where coding pins are located in the front socket Note that the coding in example 1 and example 2 is not unique...

Page 49: ...etection 3 9 Cold Junctions in Thermocouples The I O modules FB5202 and LB5205 are equipped with an internal cold junction However they can also be used with an external cold junction The temperature...

Page 50: ...make a note of the measured value 4 In the configuration software set the measuring input of the I O module to 2 wire measurement with Pt100 sensor 5 Enter the measured resistance in the Line resista...

Page 51: ...bridge voltage of 7 V is produced With a bridge sensitivity of 2 mV V a voltage of 14 mV results at full load Configuring I O Modules for Strain Gage Measurement 1 Either set the FB4 01 analog output...

Page 52: ...ot lit the com unit is passive For more information about the status LEDs refer to the datasheet for the relevant com unit in use As a general rule a distinction is made between media redundancy and a...

Page 53: ...ended media redundancy Figure 3 24 Extended media redundancy 3 13 3 Application Redundancy In application redundancy the master has two redundant interfaces to allow it to access both the fieldbus and...

Page 54: ...oper installation Improperly installed fieldbuses can cause explosive mixtures to ignite Observe the wiring specifications set out in IEC EN 60079 14 for laying lines in an explosion hazardous area Da...

Page 55: ...data at high speeds over long distances 1000 m at 1 5 Mbit s Terminators The RS 485 fieldbus must have exactly two terminators per segment one at the start and one at the end A segment usually starts...

Page 56: ...ough an M12 plug connection according to IEC 61076 2 101 2012 Three basic connection scenarios are shown below Figure 3 26 Connection scenarios Zone 1 Gateway I O modules Enclosure Gateway GW IOM GW I...

Page 57: ...sion hazardous areas A cable with an M12 plug must be connected either directly to another M12 connection in the explosion hazardous area or directly to an RJ45 port in the safe area n Plugging and un...

Page 58: ...ectly attached to the screw sleeve Insert the screw sleeve through the thru hole 3 Feed the union nut onto the screw sleeve from inside the enclosure and tighten the union nut to the specified torque...

Page 59: ...torque specified in the table The seal is compressed and seals the cable gland Tightening torque for screws Removing seal for pre assembled cable Figure 3 28 Removing the seal 1 Unscrew the bolts cros...

Page 60: ...oise is active across the entire area Figure 3 30 Reduced admission of interfering signals in twisted pair cable A shielding keeps interfering noise away from the communication path Figure 3 31 Shield...

Page 61: ...uts are normally controlled by NAMUR proximity switches with a low impedance signal In this case noise has a far lower impact than in circuits containing open switches that do not have an additional r...

Page 62: ...com unit the new configuration in the com unit is activated and the old configuration is deleted For more information refer to the software manual for the com unit used Extending the fieldbus In orde...

Page 63: ...B remote I O unit 4 Measure the current at the bus connector between A and B It must be possible to measure a current of I 5 V 2 390 6 4 mA between A and B If the current is significantly higher by a...

Page 64: ...om unit can be set up via either the fieldbus or the service bus For more information refer to the software manual for the com unit used 4 3 Startup Phase For the purposes of fault analysis we recomme...

Page 65: ...for the I O modules via the com unit For more information refer to the software manual for the com unit used In addition you can read off basic information about supply and communication from the LEDs...

Page 66: ...ith one another Communication error on the service bus Check that the cables are connected Check that the nodes are positioned in linear form and without branches A star shaped layout is not permitted...

Page 67: ...ront sockets using com unit cordset LB9140A I O modules are continuously changing the data Check whether one of the com units has not been configured for redundancy mode If this is the case both com u...

Page 68: ...er the measured value is being distorted by external influences Check that the shielding is intact I O module reported to be faulty Check that the correct I O module is plugged in Check that the green...

Page 69: ...rl fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fu...

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