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Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56*

Operation

201

8-06

15

5

Operation

Operating the device

1. Observe the safety instructions in the instruction manual.
2. Observe the information in the manual.
3. Use the device only with devices that are suitable for this safety application.
4. Correct any occurring safe failures within 8 hours. Take measures to maintain 

the safety function while the device is being repaired.

5.1

Proof Test

According to IEC/EN 61508-2 a recurring proof test shall be undertaken to reveal potential 

dangerous failures that are not detected otherwise.

Check the function of the subsystem at periodic intervals depending on the applied PFD

avg

 

in accordance with the characteristic safety values provided. See chapter 3.4.

It is under the responsibility of the plant operator to define the type of proof test and 

the interval time period.

With the following instructions a proof test can be performed which will reveal all of the possible 

dangerous faults (diagnostic coverage 100 %).

Equipment required:

Digital multimeter with an accuracy better than 0.1 %

Use for the proof test of the intrinsic safety side of the device a special digital multimeter 

for intrinsically safe circuits.
If intrinsically safe circuits are operated with non-intrinsically safe circuits, they must 

no longer be used as intrinsically safe circuits.

Variable power supply 0 V DC to 24 V DC

Process calibrator with current source/sink function (mA) with an accuracy better 

than 20

µ

A

Proof Test Procedure

1. Disconnect the field circuit.
2. Check the device as shown in the following tables.
3. After check reset the device to the necessary settings.
4. Connect the field circuit again.
5. Check the correct behavior of the safety loop. Is the configuration correct?

Danger!

Danger to life from missing safety function

If the safety loop is put out of service, the safety function is no longer guaranteed.

Do not deactivate the device.

Do not bypass the safety function.

Do not repair, modify, or manipulate the device.

Summary of Contents for 072221

Page 1: ...ISO9001 2 Functional Safety Repeater KFD0 CS Ex 54 KFD0 CS Ex 56 PROCESS AUTOMATION MANUAL...

Page 2: ...for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recent ver...

Page 3: ...2 1 Function 7 2 2 Interfaces 7 2 3 Marking 8 2 4 Relevant Standards and Directives 8 3 Planning 9 3 1 System Structure 9 3 2 Assumptions 10 3 3 Safety Function and Safe State 11 3 4 Characteristic S...

Page 4: ...leshooting Dismounting Disposal The documentation consists of the following parts Present document Instruction manual Manual Datasheet Additionally the following parts may belong to the documentation...

Page 5: ...read and understood the instruction manual and the further documentation Intended Use The device is only approved for appropriate and intended use Ignoring these instructions will void any warranty an...

Page 6: ...ges are displayed in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger Th...

Page 7: ...monitored by control systems Additionally the device transfers AC signals from the field device to the control system This transfer can be used as safety relevant information channel for an alarm syst...

Page 8: ...nnheim Germany Internet www pepperl fuchs com KFD0 CS Ex1 54 KFD0 CS Ex1 54 Y KFD0 CS Ex2 54 KFD0 CS Ex1 56 KFD0 CS Ex2 56 Up to SIL 2 KFD0 CS Ex1 54 Y72221 Part number 072221 KFD0 CS Ex1 54 Part numb...

Page 9: ...lly the demand rate for this safety loop is assumed to be higher than once per year The relevant safety parameters to be verified are the PFH value Probability of dangerous Failure per Hour Fault reac...

Page 10: ...solver is designed such that all currents below 1 mA or above 40 mA 20 mA for KFD0 CS Ex 54 are detected and lead to the safe state SIL 2 Application The device shall claim less than 10 of the total f...

Page 11: ...the alarm state Analog current signal transfer Enough voltage is available to supply the connected alarm devices while communication is not relied on Safe State Safety relevant communication The alarm...

Page 12: ...on Safety relevant communication Analog current signal transfer s 60 FIT 0 FIT dd 0 FIT 34 0 FIT du 5 7 FIT 34 2 FIT total safety function 132 FIT 68 FIT no effect 66 FIT 58 FIT not part 16 0 FIT 22 2...

Page 13: ...d for components that have this constant domain and that the validity of the calculation is limited to the useful lifetime of each component It is assumed that early failures are detected to a huge pe...

Page 14: ...fety instructions in the instruction manual 2 Observe the information in the manual 3 Observe the requirements for the safety loop 4 Connect the device only to devices that are suitable for this safet...

Page 15: ...oof test can be performed which will reveal all of the possible dangerous faults diagnostic coverage 100 Equipment required Digital multimeter with an accuracy better than 0 1 Use for the proof test o...

Page 16: ...voltage V 54 Y2 versions Output voltage V 54 Y3 versions Output voltage V 56 versions 1 24 00 0 00 22 75 0 75 22 75 0 75 22 75 0 75 n a 2 24 00 4 00 21 00 0 50 20 00 0 30 21 50 0 50 n a 3 24 00 20 00...

Page 17: ...r replaced If the safety loop does not work without the device shut down the application Do not restart the application without taking proper precautions Secure the application against accidental rest...

Page 18: ...not used for calculation of SFF not part Probability of failure of components that are not in the safety loop total safety function Probability of failure of components that are in the safety loop HF...

Page 19: ...Functional Safety KFD0 CS Ex 54 KFD0 CS Ex 56 Notes 2018 06 19...

Page 20: ...rl fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fu...

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