background image

Read and understand safety and operating

instructions in this manual before doing any

work on pump!

Only qualified personnel should electrically

test pump motor!

FAILURE TO PUMP; REDUCED CAPACITY OR DIS-

CHARGE PRESSURE

Suction leaks/lost prime:

1. Pump must be primed; make sure that pump

volute and trap are full of water. See priming
instructions, Page 8.

2. Make sure there are no leaks in suction piping.

3. Make sure suction pipe inlet is well below the

water level to prevent pump from sucking air.

4. If suction trap gasket is defective, replace it.

5. Suction lift of 3 to 4 feet (.9-1.2M) will reduce per-

formance. Suction lift of more than 4 feet (1.2M)
will prevent pumping and cause pump to lose
prime. In either case, move pump closer (vertical-
ly) to water source. Make sure suction pipe is
large enough.

Clogged pipe/trap/impeller, worn impeller:

1. Make sure suction trap is not clogged; if it is,

clean trap and strainer.

2. Make sure impeller is not clogged (follow instruc-

tions under “Removing Old Seal”, Page 10; check
impeller for clogging; follow instructions under
“Installing New Seal”, above, for reassembly).

3. Impeller and diffuser may be worn. If so, order

replacement parts from Repair Parts List, Page 12
and 13.

Inadequate Circulation or Jet Action:

1. Check for blocked fittings. Blocked fittings will

cause poor flow and poor jet action.

2. Check trap basket; if plugged, turn pump off and

clean basket. Check and clean skimmer basket.

3. Check that gate valves are fully open.

4. Suction/discharge piping is too small.

5. Check and clean pool filter.

6. Check for clogged pipe/trap/impeller.

7. Consult dealer/installer or service representative.

Circuit Breaker In Home Panel Trips Repeatedly:

1. Breaker must be of adequate capacity.

2. For GFCI breaker, test according to GFCI manu-

facturer’s instructions.

3. Be sure no other lights and appliances are on cir-

cuit.

4. Consult dealer/installer or service representative.

5. Voltage too high or too low. See “Voltage”, Page

5.

Electrical:

1. Pump may be running too slowly; check voltage at

motor terminals and at meter while pump is run-
ning. If low, see wiring instructions or consult
power company. Check for loose connections.

2. Pump may be too hot.

A. Check line voltage; if less than 90% or more

than 110% of rated voltage consult a licensed
electrician.

B. Increase ventilation.

C. Reduce ambient temperature.

D. Tighten any loose wiring connections.

3. Motor internal thermal overload protector is open.

Motor runs too hot. Turn power to motor off.
Check for proper voltage. Check for proper
impeller or impeller rubbing.

4. Consult dealer/installer or service representative.

Mechanical Troubles and Noise:

1. If suction and discharge piping are not adequately

supported, pump assembly will be strained. See
“Installation”, Page 4.

2. Do not mount pump on a wooden platform!

Securely mount on concrete platform for quietest
performance.

3. Air leak in suction line (bubbles in water returning

to pool). Repair leak. Tighten trap lid.

4. Foreign matter (gravel, metal, etc.) in pump

impeller. Disassemble pump, clean impeller, fol-
low pump service instructions on Page 10 for
reassembly.

5. Cavitation.

Improve suction conditions.
Increase pipe size.
Decrease number of fittings.
Increase discharge pressure.
Reduce flow by throttling discharge gate valve.

11

TROUBLESHOOTING GUIDE

Summary of Contents for JWP SERIES

Page 1: ...05 553 5000 The Pentair Water Pool and Spa logo is a trademark of Pentair Water Pool and Spa Inc Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products Pentair Water Pool and Spa Inc disclaims proprietary interest in marks and names of others Printed in U S A 06 22 2007 S302 Rev C 1922 0895A IMPORTANT SAFETY INST...

Page 2: ... When you see this symbol on your system or in this manual look for one of the following signal words and be alert to the potential for personal injury warns about hazards that will cause death serious personal injury or major property damage if ignored warns about hazards that can cause death serious personal injury or major property damage if ignored warns about hazards that will or can cause mi...

Page 3: ...equipment consult manufacturer Motor normally operates at high temperature and will be too hot to touch It is protected from heat damage during operation by an auto matic internal cutoff switch Before handling pump or motor stop motor and allow it to cool for 20 minutes INSTALLATION Installation and wiring of pump should only be done by qualified licensed personnel For self priming pumps locate th...

Page 4: ...ipe with 5 127mm trap Increase size if a long run is needed To avoid strains on the pump support both suction and discharge pipes independently Place these supports near the pump To avoid a strain left by a gap at the last connection start all piping at the pump and run pipe away from the pump Never use a suction pipe smaller than pump suction connection To avoid airlocking slope suction pipe slig...

Page 5: ...ng overload tripping and reduced component life If voltage is less than 90 or more than 110 of rated voltage when motor is running at full load consult power company Grounding Bonding Install ground bond and wire motor according to local or National Electrical Code requirements Permanently ground motor use size and type wire required by code Ground connection must be made to green grounding termin...

Page 6: ...instruction In case of power outage check GFCI for tripping which will prevent nor mal pump operation Reset if necessary NOTICE If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering 6 BONDING LUG MOTOR NAMEPLATE GREEN GROUND SCREW MOTOR CANOPY THROUGH BOLTS White 230 Volt Lines A B L2 L1 Blue SINGLE VOLTAGE MOTORS DUAL VOLTA...

Page 7: ...NG AND WIRING DATA Dist In Ft m Serv To Motor Motor Nameplate Full Load Amps Branch Circuit Volts Hz Phase 0 100 0 30 101 200 31 60 201 300 61 90 Temp Rating C 12 0 or Less 15A 115 60 1 14 2 12 3 10 5 5 75 12 1 16 0 20A 115 60 1 10 5 5 8 8 4 6 14 75 16 1 20 0 25A 115 60 1 10 5 5 8 8 4 6 14 75 12 0 or Less 15A 230 60 1 14 2 12 3 10 5 5 75 Notice Values given are for Pump motor only Do not put any o...

Page 8: ...y need to apply a silicone based lubricant Clean and inspect O Ring reinstall on trap cover Replace trap cover on trap turn clockwise to tighten cover NOTICE Tighten trap cover by hand only no wrenches Use a wrench only if necessary to remove lid Pump should prime now Priming time will depend on vertical length of suc tion lift and horizontal length of suction piping If pump does not prime within ...

Page 9: ...ct pump to 50 F 5 Follow pool manufacturer s directions for storage of pool Draining Pump To avoid dangerous or fatal electrical shock hazard turn OFF power to motor before draining pump 1 Close all valves on suction and return piping 2 Remove drain plug in bottom of volute 3 Drain all piping and storage tanks exposed to freezing temperatures 4 Be sure no airlocks are holding water in the system 5...

Page 10: ... spring Figure 3 Do not damage impeller surface where drive ring seats and seals 6 Carefully remove four motor throughbolts from seal plate Figure 4 remove seal plate and use a screwdriver to tap ceramic seat out from the rear Figure 5 Do not damage seal cavity in seal plate 7 Clean cavity from which seal was removed and clean motor shaft Installing New Seal 1 Ceramic seat must be clean and free o...

Page 11: ...ilter 6 Check for clogged pipe trap impeller 7 Consult dealer installer or service representative Circuit Breaker In Home Panel Trips Repeatedly 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manu facturer s instructions 3 Be sure no other lights and appliances are on cir cuit 4 Consult dealer installer or service representative 5 Voltage too high or too low See V...

Page 12: ...U43 11SS U43 11SS 21 Washer 5 16 Flat 4 U43 41SS U43 41SS Cord Assembly Straight Plug A2 2A2 1 U117 1117 Cord Assembly Straight Plug 6A2 1 U117 1117 U117 1117 Cord Assembly Twist Lok Plug 2A1 1 31953 0101 Cord Assembly Twist Lok Plug 6A1 1 155234 155234 Cord Assembly 6 Non UL 2A4 1 31953 0116 Cord Assembly 2A8 1 31953 0019 31953 0019 12 Not llustrated Models JWPXYD A2 and JWPXYDL A2 do not include...

Page 13: ... 920P U178 920P 17 Bolt Hx Head 1 4 20 x 1 3 4 6 30387 0005 30387 0005 18 Gasket Suction 1 C20 123 C20 123 19 Capscrew 5 16 18x1 1 4 4 U30 64SS U30 64SS 20 Lockwasher 5 16 4 U43 11SS U43 11SS 21 Washer 5 16 Flat 4 U43 41SS U43 41SS Cord Assembly Straight Plug A2 230A2 2A2 1 U117 1117 U117 1117 Cord Assembly Straight Plug 6A2 1 U117 1117 U117 1117 Cord Assembly Twist Lok Plug A1 2A1 1 31953 0101 31...

Page 14: ...14 NOTES ...

Page 15: ...15 NOTES ...

Page 16: ......

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