Pentair INTELLIFLO 100 Page 1 Installation And User Manual Download

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IntelliFlo

4 160

and

100

Variable Speed Programmable Pump

(Compatible with IntelliTouch

™

, EasyTouch

™

and IntelliComm)

Installation and

User’s Guide

IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS

Summary of Contents for INTELLIFLO 100

Page 1: ...0 and 100 Variable Speed Programmable Pump Compatible with IntelliTouch EasyTouch and IntelliComm Installation and User s Guide IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THES...

Page 2: ...o are trademarks of Pentair Water Pool and Spa Inc Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products Pentair...

Page 3: ...telliComm Communication Center 9 External Control Connection 9 Connecting IntelliFlo 4 to an EasyTouch System 10 Section 3 User Maintenance 13 Pump Strainer Basket 13 Pump Strainer Basket Service 13 M...

Page 4: ...ing Pools Wading Pools Spas Hot Tubs and Catch Basins If suction outlets are not used additional entrapment avoidance measures as described in the CPSC Guidelines or ANSI IAF 7 should be employed The...

Page 5: ...flow rates the operator must consider local codes governing turnover as well as disinfectant feed ratios WARNING Before servicing the system switch the main power OFF and remove the communication cab...

Page 6: ...models and therefore some instructions may not apply to a specific model All models are intended for use in swimming pool applications The pump will function correctly only if it is properly sized to...

Page 7: ...of 160 gallons per minute GPM IntelliFlo 4 100 operates at a maximum system flow of 100 gallons per minute GPM The IntelliFlo 4 variable speed pump can operate from 400 RPM to 3450 RPM with preset spe...

Page 8: ...tures permanent magnet synchronous motor Heavy duty durable construction designed for long life UL approval IntelliFlo 4 Motor Assembly The IntelliFlo three phase six pole motor operates at 3400 RPM a...

Page 9: ...erotationalspeed IntelliFlo 4 Motor Features Permanent Magnet Synchronous Motor PMSM High efficiency 3400 RPM 92 and 1000 RPM 90 Superior speed control Operates at lower temperatures due to high effic...

Page 10: ...signed to the speed buttons When the pump is using an adjusted speed and the pump is powered down the next time the pump is powered up the pump will use the same speed For more about using the Up Down...

Page 11: ...n to start the pump using the selected speed if necessary Adjusting the pump speed IntelliFlo can be adjusted to run at any speed between 400 RPM and 3450 RPM To adjust the pump speed 1 Ensure that th...

Page 12: ...nd hold all of the four Speed buttons simultaneously for three seconds Power off the drive and reenergize The default settings will be in effect Assigning a pump address for remote control Thedefaultc...

Page 13: ...system Be sure to release all air from filter and piping system The IntelliFlo 4 pump is a variable speed pump Typically the lower speeds are used for filtration and heating The higher speeds can be u...

Page 14: ...willdependonverticallengthofsuctionliftandhorizontallengthof suction piping If pump does not prime make sure that all valves are open suction pipe end is under water pump suction is below water level...

Page 15: ...ableshowsthewiringterminaldescriptionsforIntelliComm External Control r e b m u n l a n i m r e T e m a n l a n i m r e T e g a t l o V m u m i x a M t n e r r u c e p y t e s a h P y c n e u q e r F...

Page 16: ...elliTouchwillnotstartcommunicatingwiththeIntelliFlo4untiltheappropriatepumpaddressisassigned to a circuit The IntelliFlo 4 default pump address is one See page 6 for details on how to change the addre...

Page 17: ...pin 6 green to EasyTouch screw terminal pin 2 green IntelliFlo Connectpin7 yellow toEasyTouchscrewterminalpin3 yellow 8 Insert the screw terminal onto the EasyTouch COM PORT J20 board connector Note...

Page 18: ...ltage cover panel Retaining screw 9 Close the control panel into its original position and secure it with the two access screws 10 Install the high voltage cover panel and secure it with the two retai...

Page 19: ...may cause serious personal injury In order to avoid the possibility of personal injury make sure the suction and discharge valves are open and that the strainer pot is cool to the touch then open wit...

Page 20: ...be covered but not wrapped in plastic during a storm for winter storage etc but never when operating or expecting operation When replacing the motor be certain that the motor support is correctly pos...

Page 21: ...rsttimeor afterservicing onpage7 Winterizing ToprotecttheIntelliFlo4pumpelectronicsfromdamageduetofreezingconditions thepumpwillswitchit self on to generate internal heat when the air temperature drop...

Page 22: ...16 IntelliFlo 4 Installation and User s Guide Blank Page...

Page 23: ...essivemoisture i e rain sprinklers etc 6 Forhottubsandspas donotinstallwithinanouterenclosureorbeneaththeskirtofahottuborspa 7 Installthepumpwitharearclearanceofatleast6inchessothatthemotorcanberemove...

Page 24: ...und 7 BondthemotortothepoolstructureinaccordancewiththeNationalElectricalCode Useasolid No 8AWGorlargercopperconductor Runawirefromtheexternalbondinglugtothepoolbonding structure asshownbelow 8 TheInt...

Page 25: ...o touch then open with extremecaution CAUTION Be sure not to scratch or mar the polished shaft seal faces seal will leak if faces are damaged AllmovingpartsarelocatedintherearsubassemblyoftheIntelliFl...

Page 26: ...otor shaft thread and screw impeller onto the motor shaft 5 Screw in the impeller lock screw counterclockwise to tighten 6 Remount the diffuser onto the seal plate Make sure the plastic pins and holdi...

Page 27: ...ive and motor it is critical in keeping moisture out of the drive and motor Replace the gasket if damaged Do not reassemble with a damaged or missing gasket ToinstalltheIntelliFlodriveassemblyontothem...

Page 28: ...14 072183 WASHER FLAT X 5 8 20 GA THICK 18 8 s s QTY 2 Illustrated Parts List Item Part Description No No 15 072184 WASHER 3 8 ID X 7 8 OD 05 THICK 18 8 s s QTY 6 16 072928 DIFFUSER ASSEMBLY WFE 12 1...

Page 29: ...s Guide IntelliFlo Pump Dimensions 10 78 12 50 23 41 IntelliFlo 4 Electrical Specifications Circuit Protection Two pole 20 AMP device at the Electrical Panel Input 230 VAC 50 60 Hz 3200 Watts Intelli...

Page 30: ...24 IntelliFlo 4 Installation and User s Guide Blank Page...

Page 31: ...u s n E 1 n o i t a l i t n e v r o f a e r a e t a u q e d a l o o c o t w o l l a d n a r o t o m p o t S 2 o t d e e p s r e h g i h a t a r o t o m n u R 3 w o l f r i a g n i l o o c e v o r p m...

Page 32: ...r t s p m u p n a e l C t e k s a g e c a l p e R d n a y t i c a p a c d e c u d e R d a e h r o d n a m r a l A o t r e f e R e c n e u q e s D E L g n i n r a w 5 2 e g a p n o e n i l n o i t c u...

Page 33: ...s i d d n a n o i t c u s f I d e t r o p p u s y l e t a u q e d a t o n e r a d e n i a r t s e b l l i w y l b m e s s a p m u p a n o p m u p t n u o m t o n o D y l e r u c e S m r o f t a l p n...

Page 34: ...28 IntelliFlo 4 Installation and User s Guide Notes...

Page 35: ......

Page 36: ...P N 357269 Rev B...

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