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be positive that correct bed and 

backfill materials are used per 

instructions as follows:

a. Gravel – clean and free 

flowing with particle size not 

less than 1/8" nor more than 

3/4" in diameter. Use this 

description when ordering or 

specifying as material varies 

upon geographical location. 

This material is commonly 

known as “pea gravel”.

b.  Stone or gravel crushings with 

angular particle size of not 

less than 1/8" nor more than 

1/2" diameter, washed and 

free flowing, is acceptable as 

an alternative material.

Step 2: 

At least a 4–6 inch wide band 

of compacted aggregate must be 

placed in successive layers (6" 

lifts) around the entire periphery 

of the basin. Carefully compact 

aggregate under all piping and 

electrical lines. Cover grade 

should slope down 3" to the 

normal surrounding grade. Care 

must be taken to prevent damage 

to any influent, discharge, or 

electrical connections made to  

the basin.

Systems Description:

Factory built basin systems are 

available in 24" and 30" diameter 

basins with 60" through 156" 

depths in one foot increments. 

In a TL-Pro system, the pump is 

raised and lowered in the basin 

using rope or chain attached to 

the pump. This system includes 

an integrated ball check valve 

assembly that slides up and 

 

 

 

down the dual rails, allowing 

the pump to be removed without 

disconnecting the piping.

Application:

These pump systems are designed 

for pumping effluent or sewage 

water with a pH ranging from 5 

to 9, specific gravities from 0.9 to 

1.1, viscosities ranging from 28 

to 35 S.S.U. and temperatures up 

to 140°F.

Inspection:

Check to be sure that all items 

for your particular system are 

included, and that the phase and 

voltage on the pump nameplate 

are correct as ordered. Codes: All 

local codes must be observed. 

Consult the local inspector(s) 

before installation to avoid costly 

delays or rework.

Grinder Pump Attachments:

Step 1: 

Attach the ball check valve and 

rail guide assembly to the grinder 

pump discharge with bolts and 

washers provided.

Risk of electrical shock or 

electrocution. May result 

in serious injury or death or 

fire hazard. To reduce risk of 

electrical shock, do not connect 

conduit to pump .

Step 2: 

Attach rope or chain as provided 

to the guide plate lifting eye. A 

hook is located on the top rail 

support to hold the upper end of 

the chain or rope when not in use.

Step 3: 

Position pump so the guide rails 

are located in the slots of the 

guide plate. Slowly lower the 

pump down the guide rails to  

the base. The locating pins 

(horizontal pin on seal plate) 

should come to seat in the inclined 

surface on the arms.

Step 1:

If the system is supplied with a 

float bracket, attach float switches 

to the float bracket by clamping 

strain relief bushings around the 

float cords, then inserting and 

twisting the bushings into the 

float bracket slots.

Step 2:

After grinder pump attachments 

have been made, lower the pump 

unit down the rails and ensure ball 

check valve aligns and connects 

properly with base elbow in basin 

bottom.

Junction Box Systems:

Step 1: 

Ensure power source is off or  

dis con nect ed.

Step 2: 

Push pump power, seal failure/heat 

sensor, and float cords through 

cord grips in the junction box and 

tighten. To prevent corrosion or 

electrical short, plug any unused 

holes.

Internal Basin 

Installation  

Instructions 

Internal Basin 

Connections 

Summary of Contents for Hydromatic TL-Pro

Page 1: ...the equip ment or to the responsible party who maintains the system MODEL TL PRO SYSTEM COMPLETE GRINDER PACKAGE OFFERING INSTALLATION AND SERVICE MANUAL For use with HPG X 200 and HPGR200 Hydromatic Grinder Pumps Item E 03 457 Part 5625 457 1 2012 Pentair Pump Group Inc 10 31 12 ...

Page 2: ...ll this system NFPA 70 National Electric Code NEC or local codes must be followed System must be properly grounded according to NEC Biohazard risk Once wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper personal protective equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewate...

Page 3: ...e soap Clean outer end of influent pipe and push pipe through grommet Ensure pipe does not protrude inside basin so as to interfere with pump removal or float operation Step 3 Close shut off valve and make discharge line connection It is strongly recommended that an additional shutoff valve and redundant check valve be located outside the basin at any force main entrances check local codes for spe...

Page 4: ...tion Check to be sure that all items for your particular system are included and that the phase and voltage on the pump nameplate are correct as ordered Codes All local codes must be observed Consult the local inspector s before installation to avoid costly delays or rework Grinder Pump Attachments Step 1 Attach the ball check valve and rail guide assembly to the grinder pump discharge with bolts ...

Page 5: ...er seal failure heat sensor and float cords to panel terminals per the schematic provided All conduits and cables entering the panel must be sealed off For single phase pumps Check panelwiringtoensurewhite black and red pump leads are connected according to the schematic and panel wire labels Single phase pumps will run only if connected one way For three phase pumps Interchange any two line leads...

Page 6: ...er retrace control float wiring panel Step 7 Ensure H O A switch is set to Auto before placing system into service Step 1 Run clear water into the basin until motor housing is covered Step 2 Open the shut off valve to the discharge line Step 3 Turn H O A switch to the Off position and turn on main breaker Step 4 Start the pump by turning the H O A switch to the Hand position Step 5 Check the pump ...

Page 7: ...can be observed Relocate and clean float s as necessary 2 If this is a new installation and original start up the floats may be miswired into the control panel If the On and Off floats are reversed the pump will short cycle on and off and will not pump the level down 3 Floats or alternator are malfunctioning Pull the floats out of the basin and hang the Off and On floats from your hand Turn the H ...

Page 8: ...tters If resetting the overloads solves this problem return the H O A switch to Auto and observe operation 2 Pump motor may have failed 3 Start component s failure for single phase pumps Check start capacitor and start relay for failure 4 Single phase pump may be miswired to panel The white black and red pump power leads must be connected correctly to panel Pump Troubleshooting ...

Page 9: ...ischarge Flange 1 05876A258 Ring O 1 27157C000 Elbow Cast Iron 1 27157C010 Elbow Cast Brass Hazardous Location 1 27171B000 Bracket Guide SST 1 27171B001 Bracket Guide Brass Hazardous Location 1 19100A004 Screw Cap 2 21929A011 Bolt Eye 1 06106A059 Screw Socket head 2 27277A000 Insert Elbow 1 050780001 Ball Neoprene 1 16 Vertical Discharge Pipe 05004A111 Bushing 2 x 1 1 4 1 23908A129 Pipe 1 1 4 x 21...

Page 10: ...Discharge Flange 2 05876A258 Ring O 2 27157C000 Elbow Cast Iron 2 27157C010 Elbow Cast Brass Hazardous Location 2 27171B000 Bracket Guide SST 2 27171B001 Bracket Guide Brass Hazardous Location 2 19100A004 Screw Cap 4 21929A011 Bolt Eye 2 06106A059 Screw Socket head 4 27277A000 Insert Elbow 2 050780001 Ball Neoprene 2 16 Vertical Discharge Pipe 05004A111 Bushing 2 x 1 1 4 2 23908A129 Pipe 1 1 4 x 2...

Page 11: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 12: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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