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If the basin is not tied down 

during installation, rain or 

 

flood conditions may cause the 

basin to float upward, causing 

damage to the basin or basin  

con nec tions. Claims for this type 

of damage cannot be processed 

by Hydromatic.

Basin System Handling:

Factory built basin systems must 

not be dropped, dragged, rolled, 

or handled with sharp objects. 

Improper handling of basins may 

result in damage to the basin, 

damage to basin components, or 

leaks in the piping assemblies.

2

Excavation location shall be 

made according to local codes 

and regulations. Check with 

local utility companies for 

the location of underground 

utilities prior to excavation. 

Care should be taken to avoid 

buried utility lines, piping, and 

other buried structures and 

foundations. Failure to follow 

these instructions may result  

in serious personal injury or 

death.

Excavation for Basin Systems:

Effect appropriate excavation 

based on size of the basin, desired 

entrance point of the influent line, 

and entrance of power connection.

Thank you for purchasing your 

Low Pressure Sewer Basin System.

Before Installation:

This manual contains important 

information for the safe use of 

this product. Read this manual 

completely and follow the 

instructions carefully. Reasonable 

care and safe methods relating 

to the installation and operation 

of this product should be 

practiced. Check local codes and 

requirements before installation.

Risk of electrical shock or 

electrocution. May result 

in serious injury or death or  

fire hazard. Installer must 

disconnect all electrical sources 

prior to installation. Only 

qualified personnel may install 

this system. NFPA 70/National 

Electric Code (NEC) or local 

codes must be followed. System 

must be properly grounded 

according to NEC.

Biohazard risk. Once wastewater 

source has been connected to 

system, biohazard risk exists. 

Installer(s) and/or service 

personnel must use proper 

personal protective equipment 

and follow handling procedures 

per OSHA 29 CFR 1910.1030 

when handling equipment after 

wastewater source has been 

connected to system.

Risk of fire or explosion. Do 

not smoke or use open flames 

in or around this system. This 

system is not intended for use in 

hazardous locations per NFPA 

70 National Electric Code. 

Consult factory for optional 

equipment rated for this use.

Cutting risk. Risk of serious 

cutting or amputation exists. 

Disconnect all power sources 

prior to servicing pump or 

grinding mechanism. Pump may 

start without warning. Grinding 

mechanism is extremely sharp. 

Use caution when handling 

grinder mechanism.

CALIFORNIA PROPOSITION 

65 WARNING:

  This product and 

related accessories contain 

chemicals known to the State of 

California to cause cancer, birth 

defects or other reproductive 

harm.
DO NOT THROW AWAY OR 

LOSE THIS MANUAL. Keep 

it in a safe place so that you may 

refer to it often for the continued 

safe operation of the product.

The installation of a basin system  

is a specialized skill, which 

requires individuals with the 

 

basic understanding of pipe fitting, 

excavating, and electrical wiring. 

These instructions are meant 

only to be an installation guide; 

therefore, unusual installation 

conditions not covered in these 

instructions require experienced 

personnel capable of using 

reasonable engineering principles 

for the installation and operation 

of the system.

General 

Information 

Installation Skill 

Requirements

Excavation 

Instructions

Basin Installation

Instructions

Summary of Contents for Hydromatic TL-Pro

Page 1: ...the equip ment or to the responsible party who maintains the system MODEL TL PRO SYSTEM COMPLETE GRINDER PACKAGE OFFERING INSTALLATION AND SERVICE MANUAL For use with HPG X 200 and HPGR200 Hydromatic Grinder Pumps Item E 03 457 Part 5625 457 1 2012 Pentair Pump Group Inc 10 31 12 ...

Page 2: ...ll this system NFPA 70 National Electric Code NEC or local codes must be followed System must be properly grounded according to NEC Biohazard risk Once wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper personal protective equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewate...

Page 3: ...e soap Clean outer end of influent pipe and push pipe through grommet Ensure pipe does not protrude inside basin so as to interfere with pump removal or float operation Step 3 Close shut off valve and make discharge line connection It is strongly recommended that an additional shutoff valve and redundant check valve be located outside the basin at any force main entrances check local codes for spe...

Page 4: ...tion Check to be sure that all items for your particular system are included and that the phase and voltage on the pump nameplate are correct as ordered Codes All local codes must be observed Consult the local inspector s before installation to avoid costly delays or rework Grinder Pump Attachments Step 1 Attach the ball check valve and rail guide assembly to the grinder pump discharge with bolts ...

Page 5: ...er seal failure heat sensor and float cords to panel terminals per the schematic provided All conduits and cables entering the panel must be sealed off For single phase pumps Check panelwiringtoensurewhite black and red pump leads are connected according to the schematic and panel wire labels Single phase pumps will run only if connected one way For three phase pumps Interchange any two line leads...

Page 6: ...er retrace control float wiring panel Step 7 Ensure H O A switch is set to Auto before placing system into service Step 1 Run clear water into the basin until motor housing is covered Step 2 Open the shut off valve to the discharge line Step 3 Turn H O A switch to the Off position and turn on main breaker Step 4 Start the pump by turning the H O A switch to the Hand position Step 5 Check the pump ...

Page 7: ...can be observed Relocate and clean float s as necessary 2 If this is a new installation and original start up the floats may be miswired into the control panel If the On and Off floats are reversed the pump will short cycle on and off and will not pump the level down 3 Floats or alternator are malfunctioning Pull the floats out of the basin and hang the Off and On floats from your hand Turn the H ...

Page 8: ...tters If resetting the overloads solves this problem return the H O A switch to Auto and observe operation 2 Pump motor may have failed 3 Start component s failure for single phase pumps Check start capacitor and start relay for failure 4 Single phase pump may be miswired to panel The white black and red pump power leads must be connected correctly to panel Pump Troubleshooting ...

Page 9: ...ischarge Flange 1 05876A258 Ring O 1 27157C000 Elbow Cast Iron 1 27157C010 Elbow Cast Brass Hazardous Location 1 27171B000 Bracket Guide SST 1 27171B001 Bracket Guide Brass Hazardous Location 1 19100A004 Screw Cap 2 21929A011 Bolt Eye 1 06106A059 Screw Socket head 2 27277A000 Insert Elbow 1 050780001 Ball Neoprene 1 16 Vertical Discharge Pipe 05004A111 Bushing 2 x 1 1 4 1 23908A129 Pipe 1 1 4 x 21...

Page 10: ...Discharge Flange 2 05876A258 Ring O 2 27157C000 Elbow Cast Iron 2 27157C010 Elbow Cast Brass Hazardous Location 2 27171B000 Bracket Guide SST 2 27171B001 Bracket Guide Brass Hazardous Location 2 19100A004 Screw Cap 4 21929A011 Bolt Eye 2 06106A059 Screw Socket head 4 27277A000 Insert Elbow 2 050780001 Ball Neoprene 2 16 Vertical Discharge Pipe 05004A111 Bushing 2 x 1 1 4 2 23908A129 Pipe 1 1 4 x 2...

Page 11: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 12: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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