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10

Fiberglass

Duplex

Parts List

ORDERING REPLACEMENT PARTS: Product improvements are made from time to time. The latest part design will be fur-

nished as long as it is in ter change able with the old part.When ordering re place ment parts, always furnish the fol low ing information: 

(1) pump serial num ber, (2) pump model and size, (3) part description, (4) part number, (5) im pel ler diameter (if ordering impeller).

12, 13

7, 8, 9, 10

19, 20, 21

8, 9, 10

17

3, 4

1

22, 23

6, 7, 8, 
9, 10

5, 6, 7,
8, 9, 10

2

16

18

25

11

26

20, 27, 28,
29, 30, 31 

14

24

15

Note: Typical installation shown; 

actual installation may vary.

  1 

21936D200 

Cover - Sump 24" Plastic 

 

1

  2 

23903D401 

Basin - 24" x 60" w/studs 

 

1

 

  

23903D400 

Basin - 24" x 72" w/studs 

 

1

 

  

23903D403 

Basin - 24" x 84" w/studs 

 

1

 

  

23903D404 

Basin - 24" x 96" w/studs 

 

1

  3 

002380031 

Screw - Cap 

 

6

  4 

001560321 

Washer - Flat 

 

6

  5 

24439C108 

Support - Pipe, 36" Dia. 

 

2

  6 

24439C105 

Support - Top Rail 

 

2

  7 

19101A017 

Screw - Cap 

 

12

  8 

05030A146 

Washer - Flat 

 

16

  9 

05454A015 

Washer - Lock 

 

12

 10  19109A018  Nut 

 

12

  11 

05151A382 

Rails - 60" basin 

 

4

 

  

05151A383 

Rails - 72" basin 

 

4

 

  

05151A384 

Rails - 84" basin 

 

4

 

  

05151A381 

Rails - 96" basin 

 

4

  12 

22470B005 

Bracket - Control Float 

 

1

  13 

14755A002 

Bushing, Cord grip 

 

4

  14 

21813A300 

Control, Level 15' NO switch 

 

4

  15 

 

Check Valve Assembly 

 

 

 

27156D000 

Elbow - Base 

 

2

 

 

27170A001 

Seal - Discharge Flange 

 

2

 

 

05876A258 

Ring - O 

 

2

 

 

27157C000 

Elbow - Cast Iron 

 

2

 

 

27157C010 

Elbow - Cast Brass (Hazardous Location) 

2

 

 

27171B000 

Bracket - Guide, SST 

 

2

 

 

27171B001 

Bracket - Guide,  

 

 

 

Brass (Hazardous Location) 

 

2

 

 

19100A004 

Screw - Cap 

 

4

 

 

21929A011 

Bolt - Eye 

 

2

 

 

06106A059 

Screw - Socket head 

 

4

 

 

27277A000 

Insert - Elbow 

 

2

 

 

050780001 

Ball - Neoprene 

 

2

  16 

 

Vertical Discharge Pipe 

 

 

 

05004A111 

Bushing - 2 x 1-1/4 

 

2

 

 

23908A129 

Pipe - 1-1/4 x 21-3/8 TOE 

 

2

  17 

 

Horizontal Discharge Pipe 

 

 

 

05126A058 

Tee - 1-1/4 

 

3

 

 

23909A009 

Valve - Ball 

 

2

 

 

13126A206 

Pipe - 1-1/4 x 2-1/4 Unthrd 

 

4

 

 

23908A121 

Pipe - 1-1/4 x 9-1/2 TOE 

 

1

 

 

05004A113 

Bushing - 1-1/2 x 1-1/4 

 

1

  18 

 

Riser Pipe w/Anti-Siphon 

 

 

 

13126A034 

Pipe - 1-1/4 x 17 Unthrd 

 

2

 

 

05346A046 

Coupling - pipe 1-1/4 

 

2

 

 

05004A115 

Bushing - 1-1/4 x 3/4 

 

2

 

 

05008A059 

Nipple, Close 1-1/4 

 

2

 

 

148790001 

Valve - Anti-Siphon 

 

2

  19 

24227B021 

Flange - Discharge 

 

1

  20  29019220450  Sealant, Gasket 

 

4 ft

  21 

19101A021 

Cap - Screw 

 

4

  22 

22419B210 

Handle - Valve Extension,  

 

 

 

24" Disch. Depth 

 

2

 

  

22419B212 

Handle - Valve Extension,  

 

 

 

36" Disch. Depth 

 

2

 

  

22419B214 

Handle - Valve Extension,  

 

 

 

48" Disch. Depth 

 

2

 

  

22419B216 

Handle - Valve Extension,  

 

 

 

60" Disch. Depth 

 

2

  23 

25817A000 

Bracket - Handle 

 

2

  24 

24335A001 

Grommet - Inlet, 4" 

 

1

  25 

23828A003 

Chain - Lifting assy 

 

2

  26 

128700021 

Box - Junction (HPG w/floats) 

 

1

 

  

128700001 

Box - Junction (HPGR w/floats) 

 

1

  27 

140841001 

Flange - Conduit 

 

1

  28 

19099A014 

Screw - Cap 

 

4

  29 

05030A171 

Washer - Flat 

 

8

  30 

05454A013 

Washer - Lock 

 

4

 31  19109A088  Nut 

 

4

 Ref. 

Part 

Part

 No. 

No. 

Description 

Qty.

 Ref. 

Part 

Part

 No. 

No. 

Description 

Qty.

Summary of Contents for Hydromatic TL-Pro

Page 1: ...the equip ment or to the responsible party who maintains the system MODEL TL PRO SYSTEM COMPLETE GRINDER PACKAGE OFFERING INSTALLATION AND SERVICE MANUAL For use with HPG X 200 and HPGR200 Hydromatic Grinder Pumps Item E 03 457 Part 5625 457 1 2012 Pentair Pump Group Inc 10 31 12 ...

Page 2: ...ll this system NFPA 70 National Electric Code NEC or local codes must be followed System must be properly grounded according to NEC Biohazard risk Once wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper personal protective equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewate...

Page 3: ...e soap Clean outer end of influent pipe and push pipe through grommet Ensure pipe does not protrude inside basin so as to interfere with pump removal or float operation Step 3 Close shut off valve and make discharge line connection It is strongly recommended that an additional shutoff valve and redundant check valve be located outside the basin at any force main entrances check local codes for spe...

Page 4: ...tion Check to be sure that all items for your particular system are included and that the phase and voltage on the pump nameplate are correct as ordered Codes All local codes must be observed Consult the local inspector s before installation to avoid costly delays or rework Grinder Pump Attachments Step 1 Attach the ball check valve and rail guide assembly to the grinder pump discharge with bolts ...

Page 5: ...er seal failure heat sensor and float cords to panel terminals per the schematic provided All conduits and cables entering the panel must be sealed off For single phase pumps Check panelwiringtoensurewhite black and red pump leads are connected according to the schematic and panel wire labels Single phase pumps will run only if connected one way For three phase pumps Interchange any two line leads...

Page 6: ...er retrace control float wiring panel Step 7 Ensure H O A switch is set to Auto before placing system into service Step 1 Run clear water into the basin until motor housing is covered Step 2 Open the shut off valve to the discharge line Step 3 Turn H O A switch to the Off position and turn on main breaker Step 4 Start the pump by turning the H O A switch to the Hand position Step 5 Check the pump ...

Page 7: ...can be observed Relocate and clean float s as necessary 2 If this is a new installation and original start up the floats may be miswired into the control panel If the On and Off floats are reversed the pump will short cycle on and off and will not pump the level down 3 Floats or alternator are malfunctioning Pull the floats out of the basin and hang the Off and On floats from your hand Turn the H ...

Page 8: ...tters If resetting the overloads solves this problem return the H O A switch to Auto and observe operation 2 Pump motor may have failed 3 Start component s failure for single phase pumps Check start capacitor and start relay for failure 4 Single phase pump may be miswired to panel The white black and red pump power leads must be connected correctly to panel Pump Troubleshooting ...

Page 9: ...ischarge Flange 1 05876A258 Ring O 1 27157C000 Elbow Cast Iron 1 27157C010 Elbow Cast Brass Hazardous Location 1 27171B000 Bracket Guide SST 1 27171B001 Bracket Guide Brass Hazardous Location 1 19100A004 Screw Cap 2 21929A011 Bolt Eye 1 06106A059 Screw Socket head 2 27277A000 Insert Elbow 1 050780001 Ball Neoprene 1 16 Vertical Discharge Pipe 05004A111 Bushing 2 x 1 1 4 1 23908A129 Pipe 1 1 4 x 21...

Page 10: ...Discharge Flange 2 05876A258 Ring O 2 27157C000 Elbow Cast Iron 2 27157C010 Elbow Cast Brass Hazardous Location 2 27171B000 Bracket Guide SST 2 27171B001 Bracket Guide Brass Hazardous Location 2 19100A004 Screw Cap 4 21929A011 Bolt Eye 2 06106A059 Screw Socket head 4 27277A000 Insert Elbow 2 050780001 Ball Neoprene 2 16 Vertical Discharge Pipe 05004A111 Bushing 2 x 1 1 4 2 23908A129 Pipe 1 1 4 x 2...

Page 11: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 12: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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