Pentair Hydromatic TL-Pro User Manual Download

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NOTE! To the installer: Please make sure you provide this manual to the owner of the equip ment or to the responsible

party who maintains the system.

MODEL TL-PRO SYSTEM

COMPLETE GRINDER

PACKAGE OFFERING

INSTALLATION AND SERVICE MANUAL

For use with HPG(X)200 and HPGR200 Hydromatic Grinder Pumps.

Item # E-03-457 | Part # 5625-457-1 | © 2012 Pentair Pump Group, Inc. | 10/31/12

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Summary of Contents for Hydromatic TL-Pro

Page 1: ...the equip ment or to the responsible party who maintains the system MODEL TL PRO SYSTEM COMPLETE GRINDER PACKAGE OFFERING INSTALLATION AND SERVICE MANUAL For use with HPG X 200 and HPGR200 Hydromatic Grinder Pumps Item E 03 457 Part 5625 457 1 2012 Pentair Pump Group Inc 10 31 12 ...

Page 2: ...ll this system NFPA 70 National Electric Code NEC or local codes must be followed System must be properly grounded according to NEC Biohazard risk Once wastewater source has been connected to system biohazard risk exists Installer s and or service personnel must use proper personal protective equipment and follow handling procedures per OSHA 29 CFR 1910 1030 when handling equipment after wastewate...

Page 3: ...e soap Clean outer end of influent pipe and push pipe through grommet Ensure pipe does not protrude inside basin so as to interfere with pump removal or float operation Step 3 Close shut off valve and make discharge line connection It is strongly recommended that an additional shutoff valve and redundant check valve be located outside the basin at any force main entrances check local codes for spe...

Page 4: ...tion Check to be sure that all items for your particular system are included and that the phase and voltage on the pump nameplate are correct as ordered Codes All local codes must be observed Consult the local inspector s before installation to avoid costly delays or rework Grinder Pump Attachments Step 1 Attach the ball check valve and rail guide assembly to the grinder pump discharge with bolts ...

Page 5: ...er seal failure heat sensor and float cords to panel terminals per the schematic provided All conduits and cables entering the panel must be sealed off For single phase pumps Check panelwiringtoensurewhite black and red pump leads are connected according to the schematic and panel wire labels Single phase pumps will run only if connected one way For three phase pumps Interchange any two line leads...

Page 6: ...er retrace control float wiring panel Step 7 Ensure H O A switch is set to Auto before placing system into service Step 1 Run clear water into the basin until motor housing is covered Step 2 Open the shut off valve to the discharge line Step 3 Turn H O A switch to the Off position and turn on main breaker Step 4 Start the pump by turning the H O A switch to the Hand position Step 5 Check the pump ...

Page 7: ...can be observed Relocate and clean float s as necessary 2 If this is a new installation and original start up the floats may be miswired into the control panel If the On and Off floats are reversed the pump will short cycle on and off and will not pump the level down 3 Floats or alternator are malfunctioning Pull the floats out of the basin and hang the Off and On floats from your hand Turn the H ...

Page 8: ...tters If resetting the overloads solves this problem return the H O A switch to Auto and observe operation 2 Pump motor may have failed 3 Start component s failure for single phase pumps Check start capacitor and start relay for failure 4 Single phase pump may be miswired to panel The white black and red pump power leads must be connected correctly to panel Pump Troubleshooting ...

Page 9: ...ischarge Flange 1 05876A258 Ring O 1 27157C000 Elbow Cast Iron 1 27157C010 Elbow Cast Brass Hazardous Location 1 27171B000 Bracket Guide SST 1 27171B001 Bracket Guide Brass Hazardous Location 1 19100A004 Screw Cap 2 21929A011 Bolt Eye 1 06106A059 Screw Socket head 2 27277A000 Insert Elbow 1 050780001 Ball Neoprene 1 16 Vertical Discharge Pipe 05004A111 Bushing 2 x 1 1 4 1 23908A129 Pipe 1 1 4 x 21...

Page 10: ...Discharge Flange 2 05876A258 Ring O 2 27157C000 Elbow Cast Iron 2 27157C010 Elbow Cast Brass Hazardous Location 2 27171B000 Bracket Guide SST 2 27171B001 Bracket Guide Brass Hazardous Location 2 19100A004 Screw Cap 4 21929A011 Bolt Eye 2 06106A059 Screw Socket head 4 27277A000 Insert Elbow 2 050780001 Ball Neoprene 2 16 Vertical Discharge Pipe 05004A111 Bushing 2 x 1 1 4 2 23908A129 Pipe 1 1 4 x 2...

Page 11: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 12: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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