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11

Pump          

Specifications

General specifications:
Size:  H = 5.9", W = 7.2", D = 3.5'
Weight:  1.8 lbs.
Operating Temperature:

–20 C  to  +70 C
Storage Temperature:

–30 C  to  +80 C
Input Power:  120 +/- 10%

50–60 Hz.  0.3 amp max.

Pump 

Troubleshooting

WARNING:  Before  handling     

these pumps and controls, always 

dis con nect the power first. Do 

not smoke or use sparkable 

electrical devices or flames in 

a septic (gas eous) or possible 

septic sump.
 A. Pump does not run in 

 

Hand position.

  1.  Check pump circuit breaker 

and control fuse for trip ping 

or blown condition.

  2.  Check  incoming  power      

volt 

age and control 

 

cir cuit  volt age.

  3. Check overload re lay to see 

if it is tripped. Reset relay  

if tripped and check pump 

current with ammeter.

  4. With the power off, check 

motor heat sensor continuity.

  5.  Check  wiring  of  pump  to    

con 

trol panel. It should 

agree with the sche mat ic.

  6.  Check 

contactor 

coil               

re sis tance.

 

B. Pump does not run in 

 

Auto position.

  1.  Is  water  level  in  the  

sys 

tem high enough to 

 

ac ti vate  the  control?

 C. Pump runs, but run light 

does not energize.

  1.  Re move  light  and  check 

with an ohmmeter.

  2. Check run light wir ing.
 D. Pump runs but does not pump 

down the wet well.

  1.  On  three  phase  only,  

pump rotation may be wrong. 

Wiring of pump to con trol  

pan 

el may be re 

verse 

sequenced.

  2. Impeller may be dragging 

in volute due to sol 

ids. 

High am per age draw would  

identify this.

  3. Refer to the pump manual 

for other possibilities such as 

closed discharge gate valve, 

etc.

  E.  Severe  humming/chat ter ing  of 

contactors and control relays. 

  1.  There  may  be  low  voltage. 

Check voltage at primary 

and secondary of control 

transformer us 

ing a 

 

volt me ter. This low voltage 

condition may cause severe 

chat ter ing  and  burnout  of  

contactors and relays. 

  2. Contactor may have dust 

around magnet of coil 

struc 

ture. Dry or clean 

 

as  re quired.

 3. 

Check voltage to the 

 

control panel. Contactors 

require a minimum of 

85%  of  full  volt age  to  pull  

in without chatter. If the 

problem is a re 

cur 

ring 

 

one, measure voltage with 

recorder on a 24 hour basis.

  4. Make sure the transducer 

is locat ed away from any  

turbu lence.

  5.  Dry  out  the  junction  box  

(if furnished); moisture 

 

in the junction box may 

cause relays to energize 

 

intermittent ly.

  F. Run light stays on.
  1.  Selector switch may be in the 

Hand position.

 

G. 

Nuisance tripping of 

 

over load on motor starters or   

cir cuit  break ers.

  1.  Check pump amp draw with 

amp probe and compare to 

nameplate amps on pump.

  2. The impeller may be locked 

up due to excessive debris or 

solids.

  3.  Possible motor failure (fault in 

windings).

  4. Pump may be miswired to    

ter mi nal  block.

  5.  Voltage 

and 

current  

unbalance. Three phase 

only.  Voltage  un bal ance  on 

three phase power sources 

can cause motor current to 

become  un bal anced  and 

exces 

sive heating will 

 

re 

sult. Trip 

ping of the 

 

over 

load protectors and 

 

premature motor failures 

 

can be expected if the 

 

current unbalance exceeds 

 

five percent.

  Percent       Maximum Current

  Current   =     Difference from x 100

 Unbalance       Average Current 

 

                 _______________ 

 

 

    Average Current

To determine if motor current 

 

un bal ance is a function of the motor 

or the power supply:

Summary of Contents for Hydromatic Novus 4000

Page 1: ... provide this manual to the owner of the equip ment or to the responsible party who maintains the system NOVUS 4000 STANDARD ELECTRICAL CONTROLS INSTALLATION AND SERVICE MANUAL Item H 03 518 Part 5625 518 1 2012 Pentair Pump Group Inc 11 02 12 ...

Page 2: ...ler so no wires need to be disconnected Unpacking Panel Remove panel from carton When un pack ing unit check for con cealed damage Claims for damage must be made at the receiving end through the delivery carrier Dam age cannot be processed from the factory Pump Features 32 character alpha numeric liquid crystal display for level status and setpoint information Alternation selector switch on front ...

Page 3: ...tion repair or service with re gard to the control panel refer to the schematic appropriate for that panel The schematic will provide guidance with regard to the terminal block con nec tions CAUTION A nonmetallic enclosure does not provide grounding conduit con nec tions Use grounding bush ing and jumper wires Make the Following Electrical Con nec tions a Connect the pump leads to the control pane...

Page 4: ...pumps are selected for the maximum number of pumps If the level continues to rise then it will reach the high alarm setpoint and set a high alarm condition The high alarm light and relay will be activated If the horn is enabled then it too will be activated until the alarm condition clears or until the mute button is depressed Single Float Backup A single float backup system is provided in pump do...

Page 5: ...oggle switch on the front panel When the switch is in the up position the alternator is on and the lead pump will be changed each cycle When the switch handle is in the center position the alternator is off and the lead pump is selected by pushing the handle down The handle has a spring return from the down position Each time the handle is pushed down the lead pump will be incremented to the next ...

Page 6: ...UTTON This button will reset any current latched up alarms such as temp fail or on floats It will also silence the horn if an alarm is currently active 12 TEST ADJUST BUTTON AND KNOB The function of these two operators depends on the mode of the controller When the controller is in the normal not menus mode these operators are used to test the system When the TEST button is depressed and held the ...

Page 7: ...ill take about 10 seconds 2 The display should say MAX LEVEL XX X FT where XX X is the current value This parameter is the level when the level transmitter is at 20 Ma full scale For example if the transducer is a 10 psig submersible pressure transducer then 10 psi is 23 1 feet so adjust this value to 23 1 3 If no change to this setting is required then press the MENU NEXT button To change this va...

Page 8: ...d must be cleared by the MUTE RESET button SEAL INVR AUTO R In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will auto reset if the alarm condition clears SEAL INVR LATCH In this mode the seal fail input is set to cause a failure if the resistance to ground is greater than 2000 ohms and the alarm will latch up and must b...

Page 9: ...lack and Red pow er wires are con nect ed to pan el correct ly 3 WARNING Live voltage can kill Check incoming power volt age to make sure that it is correct for panel and pump model 4 Energize control panel Turn on power to panel 5 Check overload relay and verify reset mode if overload is sup plied 6 WARNING Live voltage can kill Check voltage to the panel and at secondary of control trans form er...

Page 10: ...and secondary If required 2 Contactor 3 Bulbs for any light requiring a bulb 4 Control transformer If required 5 Alternator relay If required Seal Fail Inputs Each pump has an input for the seal fail moisture sensor commonly found in submersible pumps The controller measures the resistance of the sensor In normal operation the seal fail condition is set if the resistance is less than 2000 ohms One...

Page 11: ...c E Severe humming chat ter ing of contactors and control relays 1 There may be low voltage Check voltage at primary and secondary of control transformer us ing a volt me ter This low voltage condition may cause severe chat ter ing and burnout of contactors and relays 2 Contactor may have dust around magnet of coil struc ture Dry or clean as re quired 3 Check voltage to the control panel Contactor...

Page 12: ...te to Highest Red Main Start c Capacitor check Make sure the ca pacitor is dis charged Use extreme caution as a spark might occur Disconnect the ca pac i tor leads and connect an analog type volt ohmmeter to the capacitor terminals Set the meter on the RX1 000 scale to check the start ca pacitor Set the meter on the RX10 000 scale to check the run ca pac i tor The meter should in di cate low ohms ...

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Page 16: ...o and from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such ser...

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