Pentair 188623 Installation And User Manual Download Page 9

FULLFLO

XF

® 4000-SERIES Grid Style D.E. Filter Installation and User’s Guide

5

SYSTEM START-UP AND OPERATION

FILTER OPERATES UNDER HIGH PRESSURE.

When any part of the circulating system, (e.g., clamp, pump, filter, valve(s), etc.), is serviced, air can enter the system and become 
pressurized. Pressurized air can cause the lid to separate which can result in severe injury, death, or property damage.

To avoid this potential hazard, follow these instructions:

1.  Before repositioning valve(s) and before beginning the assembly, disassembly, or adjustment of the clamp or any other service of 

the circulating system: (A) Turn the pump OFF and shut OFF any automatic controls to ensure the system is NOT inadvertently 
started during the servicing; (B) open the manual air relief valve; (C) stand clear of the filter; (D) wait until all pressure is relieved.

2.   Whenever installing the filter clamp FOLLOW THE FILTER CLAMP INSTALLATION INSTRUCTIONS EXACTLY.
3.   Once service on the circulating system is complete FOLLOW SYSTEM RESTART INSTRUCTIONS EXACTLY.
4.   Maintain circulation system properly. Replace worn or damaged parts immediately, (e.g., clamp, pressure gauge, valve(s), 

O-rings, etc).

5.   Be sure that the filter is properly mounted and positioned according to instructions provided.

The following information should be read carefully since it outlines the proper manner of care and operation for your filter system. As a 
result of following these instructions and taking the necessary preventative care, you can expect maximum efficiency and life from your 

filtration system.

Opening the Filter

Follow these instructions exactly

 to prevent the lid from separating during system start-up, operation or servicing.

REQUIRED TOOLS:

•  Ratchet Wrench
•  7/8” Socket
•  Socket Extender (if needed)

PROCEDURE:

1.  Shut off pump and relieve pressure.

a.  Turn the pump OFF, shut OFF any automatic 

controls (e.g., timers), and disconnect power to 
ensure that the system is not inadvertently started 
during maintenance.

b.  Open the HiFlow™ Manual Air Relief Valve 

by turning the valve cover assembly counter-
clockwise until it snaps into the full open position.

c.  Stand clear of the filter and wait until all pressure 

is relieved. Pressure gauge must read zero (0 psi).

2.  Open the waste drain plug on the bottom of the 

FullFloXF

®

 4000-Series D.E. Filter. Allow all water to 

drain from the bottom of the filter tank.

3.  Loosen the clamp's barrel nut with a 7/8" wrench, 

allowing the spring coils to decompress. See 

Figure 6

Remove the barrel nut, spring and two washers from 
the T-bolt and place them in a safe place where they 
will not be lost.

4.  Once the spring has fully decompressed the clamp 

assembly will rest in the open position. Carefully lift the 
filter lid straight up from the lower body of the filter. If 
the lid is tightly sealed to the filter body you may have 
to gently push the filter lid from side to side in order to separate the lid from the tank bottom.

5.  Place the tank lid in a safe place where it will not be damaged while performing any maintenance.
 

Note: 

Attempt to minimize the amount of debris that comes in contact with the tank O-ring while it is exposed. This 

will help prolong the life of the O-ring.

DO NOT use the relief valve as a handle or lever since this may damage the valve.

Spring

Barrel 
Nut

Sm. Washer

T-Bolt

Clamp Ring

Lrg. Washer

Figure 5

Clamp Ring, 
Open Position

Clamp Ring,
Closed Position

Loosen with 
7/8" Wrench

Figure 6

Summary of Contents for 188623

Page 1: ...reat force To reduce the risk of severe injury or death relieve pressure by opening air relief valve before opening filter Before starting the pump after servicing ensure that clamp band is correctly...

Page 2: ...cannot be switched on while you are working on the pool equipment Failure to do so could result in serious injury or death to serviceman pool users or others due to electric shock Positionthefilteran...

Page 3: ...and pump during system start up shut down or servicing of the system filter General Installation Information The following information should be read carefully since it outlines the proper manner of...

Page 4: ...ation System Start Up and Operation Opening the Filter Preparing Diatomite Coating Filter Elements with D E Valve Operation Installing the Filter Lid and Clamp Ring Start Up Instructions TABLE OF CONT...

Page 5: ...ximum pressure stated on each component of the system 4 The pressure gauge is the primary indicator of how the filter is operating Maintain your pressure gauge in good working order refer to Maintaini...

Page 6: ...emove the filter lid for cleaning and servicing This distance will vary with the model of filter you are using See Table 1 for the required vertical clearance 6 Position the filter to safely direct wa...

Page 7: ...ressure gauge connection threads with thread seal tape two full wraps of tape will be enough 6 Thread the pressure gauge into the top of the manual air relief valve Hand tighten only 7 Follow Start up...

Page 8: ...priate size concrete anchor to mount the clamp to the equipment pad Be sure to follow local codes 3 Fit the hook of each clamp into the anchor slots on the base panel of the filter See Figure 3 4 Mark...

Page 9: ...y to prevent the lid from separating during system start up operation or servicing REQUIRED TOOLS Ratchet Wrench 7 8 Socket Socket Extender if needed PROCEDURE 1 Shut off pump and relieve pressure a T...

Page 10: ...with sufficient water in a bucket to make a thin milky mixture 3 Refer to Coating the Filter Elements with D E for instruction on introducing the diatomite slurry into the filter Follow all manufactur...

Page 11: ...clamp to fit the clamp properly c Continue to tighten until the spring coils touch d Tap around the entire clamp again and verify the spring coils remain touching If not continue to tighten the nut N...

Page 12: ...vice at 800 831 7133 for assistance 5 After a steady stream of water appears close the manual air relief valve by turning the valve cover assembly a quarter turn clockwise 6 The first time the system...

Page 13: ...cannot assume any responsibility for torn or damaged bags if left in the sun to dry 10 If your filtration system contains a Separation Tank follow the instructions in Cleaning the Separation Tank on p...

Page 14: ...are present a Soak the filter element for at least one hour overnight is most effective in one of the following A commercial filter cleaner One cup trisodium phosphate TSP to five gallons of water On...

Page 15: ...O ring is properly seated around the entire tank to prevent pinching 9 Install the clean bag in tank with the rim of the bag immediately below the tank inlet opening then push down on the rim opposit...

Page 16: ...ution Allow the elements to soak in the solution for 10 minutes or until bubbling stops 5 Turn the elements over placing the top halves into the solution Allow the top halves of the elements to soak f...

Page 17: ...manual air relief valve by turning the valve cover assembly a quarter turn counter clockwise until it snaps into the full open position c Stand clear of the filter and wait until all pressure is relie...

Page 18: ...on filter elements Clean the filter elements according to Manually Cleaning the Filter Elements page 10 and or Acid Soaking the Filter Elements page 12 Cloud of Dirt Entering Pool A brief cloud of di...

Page 19: ...rawings FullFloXF 4000 Series Grid Style D E Filter Model P N Filter Area sq ft Vertical Clearance Required Flow Rate GPM Res Turnover Capacity Gallons 8 hrs 10 hrs 12 hrs XF4048 188623 48 65 96 45 12...

Page 20: ...nd approved by Pentair and original Pentair parts you simultaneously acquire the assurance that they have been thoroughly tested by Pentair to ensure optimum performance when installed on your filter...

Page 21: ...FULLFLOXF 4000 SERIES Grid Style D E Filter Installation and User s Guide 17 NOTES...

Page 22: ...FULLFLOXF 4000 SERIES Grid Style D E Filter Installation and User s Guide 18 NOTES...

Page 23: ...FULLFLOXF 4000 SERIES Grid Style D E Filter Installation and User s Guide 19 NOTES...

Page 24: ...r trademarks and logos are property of Pentair Third party registered and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our produc...

Reviews: