Pentair 188623 Installation And User Manual Download Page 3

IMPORTANT WARNING AND SAFETY INSTRUCTIONS

HAZARDOUS PRESSURE: STAND CLEAR OF 
PUMP AND FILTER DURING START UP

Circulation systems operate under high pressure. 
When any part of the circulating system (i.e. 
clamp ring, pump, filter, valves, etc.) is serviced, 
air can enter the system and become pressurized. 

Pressurized air can cause the pump housing cover filter lid and valves 
to violently separate which can result in severe personal injury or death. 
Filter tank lid and strainer cover must be properly secured to prevent 
violent separation. Stand clear of all circulation system equipment when 
turning on or starting up pump. 

Before servicing equipment, make note of the filter pressure. Be sure 
that all controls are set to ensure the system cannot inadvertently start 
during service. Turn off all power to the pump.

 

IMPORTANT: Place filter 

manual air relief valve in the open position and wait for all pressure 
in the system to be relieved. 

Before starting the system, fully open the manual air relief valve and place 
all system valves in the “open” position to allow water to flow freely from the 
tank and back to the tank. Stand clear of all equipment and start the pump.  

IMPORTANT: Do not close filter manual air relief valve until all air 
has been discharged from the valve and a steady stream of water 
appears. 

Observe filter pressure gauge and be sure it is not higher than 

the pre-service condition.

The following information should be read carefully 
since it outlines the proper manner of care and 

operation for your filter system. As a result of following these instructions 
and taking the necessary preventative care, you can expect maximum 
efficiency and life from your filtration system.

For Installation of Electrical Controls at Equipment Pad (ON/OFF 
Switches, Timers and Automation Load Center)

Install all electrical controls at equipment pad, such 
as on/off switches, timers, and control systems, 
etc. to allow the operation (startup, shut-down, or 
servicing) of any pump or filter so the user does not 
place any portion of his/her body over or near the 
pump strainer lid, filter lid or valve closures. 

This installation should allow the user enough space to stand clear of 
the filter and pump during system start-up, shut down or servicing of the 
system filter.

General Installation Information

The following information should be read carefully since it outlines the 
proper manner of care and operation for your filter system. 
You can expect maximum efficiency and life from your filtration system by 
following these instructions and taking the necessary preventative care.
•  Have a trained pool professional perform all pressure tests.
•  Do not connect the system to a high pressure or city water system.
•  Trapped air in the system can create a hazardous condition. BE 

SURE to purge all air from the system before operating or testing 
equipment.

•  DO NOT pressure test with compressed air!
•  Piping must conform to local/state plumbing and sanitary codes.
•  Support piping independently to prevent strains on filter or valve.
•  Fittings restrict flow; for best efficiency, use the fewest possible 

fittings.

•  A check valve installed ahead of the filter inlet will prevent contaminants 

from draining back into the pool.

•  A check valve installed between the filter and heater will prevent 

hot water from backing up into the filter and deforming the internal 
components.

•  All wiring, grounding and bonding of associated equipment must 

meet local and/or National Electrical Code standards.

Only a qualified plumbing professional should install this filter. Refer to 
the “Important Warning and Safety Instructions on pages i-ii for additional 
installation and safety information.

SERIOUS BODILY INJURY OR DEATH CAN 
RESULT IF THIS FILTER IS NOT INSTALLED 

AND USED CORRECTLY.

INSTALLERS, POOL OPERATORS AND POOL 
OWNERS MUST READ THESE WARNINGS AND 

ALL INSTRUCTIONS BEFORE USING THIS FILTER.

This filter is intended for use in swimming pool 
applications. Most states and local codes regulate 

the construction, installation, and operation of public pools and spas, 
and the construction of residential pools and spas. It is important to 
comply with these codes, many of which directly regulate the installation 
and use of this product. Consult your local building and health codes 
for more information.

SAVE THESE INSTRUCTIONS

IMPORTANT: 

Keep all warning labels in good condition. If any warnings 

labels are damaged, missing, or become illegible call Pentair Customer 
Service at 1-800-831-7133 and request replacement labeling.

FULLFLO

XF

® 4000-SERIES Grid Style D.E. Filter Installation and User’s Guide

ii

Summary of Contents for 188623

Page 1: ...reat force To reduce the risk of severe injury or death relieve pressure by opening air relief valve before opening filter Before starting the pump after servicing ensure that clamp band is correctly...

Page 2: ...cannot be switched on while you are working on the pool equipment Failure to do so could result in serious injury or death to serviceman pool users or others due to electric shock Positionthefilteran...

Page 3: ...and pump during system start up shut down or servicing of the system filter General Installation Information The following information should be read carefully since it outlines the proper manner of...

Page 4: ...ation System Start Up and Operation Opening the Filter Preparing Diatomite Coating Filter Elements with D E Valve Operation Installing the Filter Lid and Clamp Ring Start Up Instructions TABLE OF CONT...

Page 5: ...ximum pressure stated on each component of the system 4 The pressure gauge is the primary indicator of how the filter is operating Maintain your pressure gauge in good working order refer to Maintaini...

Page 6: ...emove the filter lid for cleaning and servicing This distance will vary with the model of filter you are using See Table 1 for the required vertical clearance 6 Position the filter to safely direct wa...

Page 7: ...ressure gauge connection threads with thread seal tape two full wraps of tape will be enough 6 Thread the pressure gauge into the top of the manual air relief valve Hand tighten only 7 Follow Start up...

Page 8: ...priate size concrete anchor to mount the clamp to the equipment pad Be sure to follow local codes 3 Fit the hook of each clamp into the anchor slots on the base panel of the filter See Figure 3 4 Mark...

Page 9: ...y to prevent the lid from separating during system start up operation or servicing REQUIRED TOOLS Ratchet Wrench 7 8 Socket Socket Extender if needed PROCEDURE 1 Shut off pump and relieve pressure a T...

Page 10: ...with sufficient water in a bucket to make a thin milky mixture 3 Refer to Coating the Filter Elements with D E for instruction on introducing the diatomite slurry into the filter Follow all manufactur...

Page 11: ...clamp to fit the clamp properly c Continue to tighten until the spring coils touch d Tap around the entire clamp again and verify the spring coils remain touching If not continue to tighten the nut N...

Page 12: ...vice at 800 831 7133 for assistance 5 After a steady stream of water appears close the manual air relief valve by turning the valve cover assembly a quarter turn clockwise 6 The first time the system...

Page 13: ...cannot assume any responsibility for torn or damaged bags if left in the sun to dry 10 If your filtration system contains a Separation Tank follow the instructions in Cleaning the Separation Tank on p...

Page 14: ...are present a Soak the filter element for at least one hour overnight is most effective in one of the following A commercial filter cleaner One cup trisodium phosphate TSP to five gallons of water On...

Page 15: ...O ring is properly seated around the entire tank to prevent pinching 9 Install the clean bag in tank with the rim of the bag immediately below the tank inlet opening then push down on the rim opposit...

Page 16: ...ution Allow the elements to soak in the solution for 10 minutes or until bubbling stops 5 Turn the elements over placing the top halves into the solution Allow the top halves of the elements to soak f...

Page 17: ...manual air relief valve by turning the valve cover assembly a quarter turn counter clockwise until it snaps into the full open position c Stand clear of the filter and wait until all pressure is relie...

Page 18: ...on filter elements Clean the filter elements according to Manually Cleaning the Filter Elements page 10 and or Acid Soaking the Filter Elements page 12 Cloud of Dirt Entering Pool A brief cloud of di...

Page 19: ...rawings FullFloXF 4000 Series Grid Style D E Filter Model P N Filter Area sq ft Vertical Clearance Required Flow Rate GPM Res Turnover Capacity Gallons 8 hrs 10 hrs 12 hrs XF4048 188623 48 65 96 45 12...

Page 20: ...nd approved by Pentair and original Pentair parts you simultaneously acquire the assurance that they have been thoroughly tested by Pentair to ensure optimum performance when installed on your filter...

Page 21: ...FULLFLOXF 4000 SERIES Grid Style D E Filter Installation and User s Guide 17 NOTES...

Page 22: ...FULLFLOXF 4000 SERIES Grid Style D E Filter Installation and User s Guide 18 NOTES...

Page 23: ...FULLFLOXF 4000 SERIES Grid Style D E Filter Installation and User s Guide 19 NOTES...

Page 24: ...r trademarks and logos are property of Pentair Third party registered and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our produc...

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