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1 Phase Simplex
Control Panel for Grinder 
and Vortex Pumps

Owner and Operational Manual

293 S. Wright St, Delavan, WI 53115 Phone: 1-866-973-6835 Fax: 800-426-9446

P10063VSM

Introduction

Before proceeding with the installation or operation of the control panel read all instructions thoroughly 
as well as comply with all Federal, State and Local Codes, Regulations and Practices.  The control 

panel must be installed by qualified personnel familiar with all applicable local electrical and mechanical 

codes.  Refer to the National Electrical Code (NFPA 70). Failure to properly install and test this product 
can result in personal injury or equipment malfunction.  All conduit connected to the panel must be 
sealed with conduit sealant to prevent moisture or gases from entering the panel.  NEMA 1 enclosures 
are for indoor use only while NEMA 4X panel enclosures may be used indoors or outdoors. Refer to 
panel model name-plate on inside of door for enclosure rating. Note: If options are ordered that affect 

the number of floats,  refer to the panel schematic for complete information. 

This Control Panel Is Used With The Following Pumps

G2DT-01 

G2DT-21 

V1D-01 

V1D-21 

G2D-01 

G2D-21 

V15D-01

V15D-21 

V2D-21 

G3D-01 

G3D-21 

V2D-01 

V3D-01 

V3D-21

Safety Guidelines 

 

1. 

DO NOT USE WITH FLAMMABLE OR EXPLOSIVE FLUIDS SUCH AS GASOLINE, FUEL OIL, KERO-  

 

SENE, ETC.  DO NOT USE IN EXPLOSIVE ATMOSPHERES.  CONTROL PANEL SHOULD ONLY BE 

 

USED IN WATER AND WASTEWATER APPLICATIONS THAT ARE NOT RATED AS A HAZARDOUS      

 

LOCATION.

2. 

DO NOT WORK ON THE CONTROL PANEL WITH LIVE VOLTAGE APPLIED TO THE CONTROL  

 

PANEL WITH WET HANDS OR WHEN STANDING ON A WET SURFACE.

3.  

DISCONNECT ALL ELECTRICAL SERVICE BEFORE WORKING OR HANDLING THE CONTROL  

 

PANEL.

4.  

INCOMING VOLTAGE MUST MATCH THE  CONTROL PANEL VOLTAGE. REFER TO THE PANEL  

 

SCHEMATIC FOR COMPLETE INFORMATION.

Installation of the Control Panel:

1. 

Determine mounting location for the control panel. If splicing is required between the level  

 

switches and the panel, we recommend a junction box.  CAUTION!  Use conduit sealant and   

 

waterproof wire nuts for connections. Make sure all connections are water tight.

2. 

Determine conduit entrance locations on control panel and install per local codes.  Check sche- 

 

matic and determine number of power sources required.  Use conduit sealant on all conduits to  

 

prevent moisture and gases from entering control panel. 

3. 

Connect control/alarm and pump power conductors to the proper terminals.  The schematic and  

 

terminal blocks will be labeled for proper connection. 

4. 

Verify correct panel operation after installation of panel, power and level switches are complete.      

  

 

 

Page 1 of 10

Summary of Contents for PENTEK G2D-01

Page 1: ... 21 V2D 01 V3D 01 V3D 21 Safety Guidelines 1 DO NOT USE WITH FLAMMABLE OR EXPLOSIVE FLUIDS SUCH AS GASOLINE FUEL OIL KERO SENE ETC DO NOT USE IN EXPLOSIVE ATMOSPHERES CONTROL PANEL SHOULD ONLY BE USED IN WATER AND WASTEWATER APPLICATIONS THAT ARE NOT RATED AS A HAZARDOUS LOCATION 2 DO NOT WORK ON THE CONTROL PANEL WITH LIVE VOLTAGE APPLIED TO THE CONTROL PANEL WITH WET HANDS OR WHEN STANDING ON A ...

Page 2: ... then slide the bracket down so the screws are in the narrow part of the mounting holes Fig 5 then tighten the screws Fig 1 1 The Starter Pack Fig A comes pre assembled with the start capacitor 1 run capacitor 2 and start relay 3 mounted on a plug and play bracket Fig 6 Fig 3 Fig 2 3 After securing the Starter Pack inside of the control panel Fig 6 you will connect the wires from the Starter Pack ...

Page 3: ...mp 1 Thermal Sensor The remaining two wires will be Blue and Orange They are connected to the terminal block labeled Pump 1 Thermal Sensor BL Blue OR Orange Connecting the Pump and Thermal Wires Blu e T h er m a l O r an g e T h erma l W hit e P ump B la ck P ump R ed P u mp Pump P10063VSM Page 3 of 10 Testing the Thermal Sensor 1 Put one ohm meter probe on the Blue wire and one on the Orange wire...

Page 4: ...2 Place the other ohm meter probe on the Hex Nut portion of the sensor The ohm meter should read continuity or close to zero ohms If it reads open or High ohms then the sensor is defective 3 Put one ohm meter probe on the seal probe 4 Place the other ohm meter probe on the yellow wire The ohm meter should read continuity or close to zero ohms If it reads open or High ohms then the sensor is defect...

Page 5: ... Place one of the ohm meter probes on terminal 97 of the overload and place the other probe of the ohm meter on 98 of the overload If your reading is high the overload is not tripped If your reading shows continuity or 0 ohms the unit is tripped and should be reset To verify the Overload has tripped Stop Off Float Start Float Alarm Float Float switches are most commonly used but 1 Phase Simplex Gr...

Page 6: ...Panel for Grinder and Vortex Pumps Owner and Operational Manual 293 S Wright St Delavan WI 53115 Phone 1 866 973 6835 Fax 800 426 9446 B Alarm Control Power Configurations Alarm Float Normal Float switch function as tank fills Normal Float switch function as tank empty s Start Float Start Off Pump Starts Pump continues to run Pump continues to run Pump turns off Alarm Float Start Float Start Off P...

Page 7: ...lso used as the System Test switch for diagnosing the control panel The Stop float Start float and Alarm float indicator lights are red 8 position terminal block Auxiliary contact terminal block Circuit Board Terminal Blocks 1 Phase Simplex Grinder Vortex control panels use two terminal blocks for alarm mode configura tions An 8 position main terminal block is for power and level switch connection...

Page 8: ...Fuse needs to be replaced Control Fuse needs to be 2 View the current status of your system The indicator lights illuminate as each float rises with the liquid level in the tank 1 Alarm Float Start Float Stop Float Alarm Float Start Float Stop Float All three floats are not activated Only the Control Power and Alarm Power indicator lights should be illuminated If the Stop float is activated the St...

Page 9: ...Operating the pump manually with the HOA Hand Off Auto Place the HOA Hand Off Auto switch in the Off position to turn the pump off from operation completely Place the HOA Hand Off Auto switch in the Auto position to turn the pump with float control When the water level raises the stop and start float the pump turns on and stays on until the stop float drops down If the liquid raises the high level...

Page 10: ...use the HOA switch is in the hand mode Illustration Fig 3A shows the Stop float is activated but the indicator light on the command center in Fig 2A is not illuminated The Stop float is not working properly and should be replaced Example Fig 3B shown below is demonstrating that the same float is not working but for a different reason In this example the float is hung up in the tank EXAMPLE Fig 2A ...

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