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1 Phase Simplex
Control Panel for Grinder 
and Vortex Pumps

Owner and Operational Manual

293 S. Wright St, Delavan, WI 53115 Phone: 1-866-973-6835 Fax: 800-426-9446

P10063VSM

Page 5 of 10

Setting Overload FLA to Pump FLA:

Use a phillips head screwdriver to adjust 
the yellow dial to the full load amps (FLA) 
of your pump. i.e. If the FLA of your pump 
is 6.0 you would set the yellow dial on the 
overload relay to 6.

 

  

 

 

To reset a tripped overload, push the 
blue RESET switch. Make sure the dial 
is in the ”H” position.

Re-Setting Overload:

 

Use an ohm meter to verify if an overload has tripped. Place 
one of the ohm meter probes on terminal 97 of the overload 
and place the other probe of the ohm meter on 98 of the 
overload. If your reading is high the overload is not tripped. 
If your reading shows continuity or 0 ohms, the unit is 
tripped and should be reset.

To verify the Overload has tripped.

Stop/Off  Float

Start Float

Alarm Float

Float switches are most commonly used, but 1 
Phase Simplex Grinder & Vortex control panels can 
also be used with any dry contact type of level or 
pressure switch. Illustration shows float switches 
installed for pump down applications. Refer to float 
switch instructions for mounting of clamp or 
weighted floats.

Mounting Level Switches:

Stop
1 & 2

Stop
1 & 2

Float switches are labeled 
on both buoy end and cord 
end for easy installation.

97

98

0

Summary of Contents for PENTEK G2D-01

Page 1: ... 21 V2D 01 V3D 01 V3D 21 Safety Guidelines 1 DO NOT USE WITH FLAMMABLE OR EXPLOSIVE FLUIDS SUCH AS GASOLINE FUEL OIL KERO SENE ETC DO NOT USE IN EXPLOSIVE ATMOSPHERES CONTROL PANEL SHOULD ONLY BE USED IN WATER AND WASTEWATER APPLICATIONS THAT ARE NOT RATED AS A HAZARDOUS LOCATION 2 DO NOT WORK ON THE CONTROL PANEL WITH LIVE VOLTAGE APPLIED TO THE CONTROL PANEL WITH WET HANDS OR WHEN STANDING ON A ...

Page 2: ... then slide the bracket down so the screws are in the narrow part of the mounting holes Fig 5 then tighten the screws Fig 1 1 The Starter Pack Fig A comes pre assembled with the start capacitor 1 run capacitor 2 and start relay 3 mounted on a plug and play bracket Fig 6 Fig 3 Fig 2 3 After securing the Starter Pack inside of the control panel Fig 6 you will connect the wires from the Starter Pack ...

Page 3: ...mp 1 Thermal Sensor The remaining two wires will be Blue and Orange They are connected to the terminal block labeled Pump 1 Thermal Sensor BL Blue OR Orange Connecting the Pump and Thermal Wires Blu e T h er m a l O r an g e T h erma l W hit e P ump B la ck P ump R ed P u mp Pump P10063VSM Page 3 of 10 Testing the Thermal Sensor 1 Put one ohm meter probe on the Blue wire and one on the Orange wire...

Page 4: ...2 Place the other ohm meter probe on the Hex Nut portion of the sensor The ohm meter should read continuity or close to zero ohms If it reads open or High ohms then the sensor is defective 3 Put one ohm meter probe on the seal probe 4 Place the other ohm meter probe on the yellow wire The ohm meter should read continuity or close to zero ohms If it reads open or High ohms then the sensor is defect...

Page 5: ... Place one of the ohm meter probes on terminal 97 of the overload and place the other probe of the ohm meter on 98 of the overload If your reading is high the overload is not tripped If your reading shows continuity or 0 ohms the unit is tripped and should be reset To verify the Overload has tripped Stop Off Float Start Float Alarm Float Float switches are most commonly used but 1 Phase Simplex Gr...

Page 6: ...Panel for Grinder and Vortex Pumps Owner and Operational Manual 293 S Wright St Delavan WI 53115 Phone 1 866 973 6835 Fax 800 426 9446 B Alarm Control Power Configurations Alarm Float Normal Float switch function as tank fills Normal Float switch function as tank empty s Start Float Start Off Pump Starts Pump continues to run Pump continues to run Pump turns off Alarm Float Start Float Start Off P...

Page 7: ...lso used as the System Test switch for diagnosing the control panel The Stop float Start float and Alarm float indicator lights are red 8 position terminal block Auxiliary contact terminal block Circuit Board Terminal Blocks 1 Phase Simplex Grinder Vortex control panels use two terminal blocks for alarm mode configura tions An 8 position main terminal block is for power and level switch connection...

Page 8: ...Fuse needs to be replaced Control Fuse needs to be 2 View the current status of your system The indicator lights illuminate as each float rises with the liquid level in the tank 1 Alarm Float Start Float Stop Float Alarm Float Start Float Stop Float All three floats are not activated Only the Control Power and Alarm Power indicator lights should be illuminated If the Stop float is activated the St...

Page 9: ...Operating the pump manually with the HOA Hand Off Auto Place the HOA Hand Off Auto switch in the Off position to turn the pump off from operation completely Place the HOA Hand Off Auto switch in the Auto position to turn the pump with float control When the water level raises the stop and start float the pump turns on and stays on until the stop float drops down If the liquid raises the high level...

Page 10: ...use the HOA switch is in the hand mode Illustration Fig 3A shows the Stop float is activated but the indicator light on the command center in Fig 2A is not illuminated The Stop float is not working properly and should be replaced Example Fig 3B shown below is demonstrating that the same float is not working but for a different reason In this example the float is hung up in the tank EXAMPLE Fig 2A ...

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