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Rev. B  4-16-02

3

P/N  472091

C. WIRING

1. Look at the existing wiring diagram on the left door and find out what model of the NT heater you have from top

of wiring diagram.

NOTE

First check the three terminals on your blower. If there are male terminals, please cut them and replace with
female terminals, (provided in the kit).

If you see “MiniMax NT 400 Low NOx” that means your heater is Single Voltage

Dual Speed 

(SVDS): 

Replace the new wiring diagram for SVDS. The label is provided in

the kit, (P/N 472084).

• Please see 

Figure 2 for SVDS

 and follow the instructions below exactly.

a. Reconnect existing wire P7 to J7, P9 to J9, and P10 to J10 respectively on the 6800 control board.
b. Reconnect the existing white wire from Low Gas Pressure Switch to “TH” on the Ignition Module.
c. Reconnect the existing 5-pin Mate-N-Lok Plug (with gray, black, white and blue wires) to Ignition Module.

The male terminals of gray and blue wire connect to Hot Surface Igniter (HIS #1).

d. Connect 

new wire #P11

 to J11. Then, connect the common female terminal, orange wire, to “IND” on the

Ignition Module; next, connect the common female terminal, (red/blue) wire, to “VAL” on the Ignition Module.

e. Connect existing wire P4 to J4 but using “splice” to connect 

new wire #1

 (orange). The female terminal connect

to “24VAC” on Ignition Module.

f. Connect 

new wire #2

 (white).

 

The common male terminal connect to white wire of P11; the 1

st

 female terminal

connect to “GND” on the Ignition Module; the 2

nd

 female terminal connect to “RET” on the Fan Board.

g. Connect 

new wire #3

 (white).

 

The common male terminal connect to white wire of the Blower; the female

terminal connect to F1 terminal of Ignition Module; the other female terminal connect to Hot Surface Igniter (HIS #2).

h. Connect 

new wire #4

 (orange).

 

The common female terminal connect to “24 VAC” on the Fan Board; the

female terminal connect to “PC” on the Fan Board; the male terminal connect to orange wire of P11.

i.

Connect the 

new wires #5

 (white), from F2 of Ignition Module to Terminal Block #4.

j.

Install the In-Line Fuse (provided in the kit) between the Hot Surface Ignitor (HSI #2) and the blower, see Wiring
Diagram (Figure 2).

If you see “MiniMax NT 250 Low NOx” that means your heater is Single Voltage

Single Speed

 (SVSS): 

Replace the new wiring diagram for SVSS. The label is provided in

the kit, (P/N 472088).

• Please see 

Figure 3 for SVSS

 and follow the instructions below exactly.

a. Reconnect existing wire P7 to J7, P9 to J9, and P10 to J10 respectively on the 6800 control board.
b. Reconnect the existing white wire from Low Gas Pressure Switch to “TH” on the Ignition Module.
c

Reconnect the existing 5-pin Mate-N-Lok Plug (with gray, black, white and blue wires) to Ignition Module.
The male terminals of gray and blue wire connect to Hot Surface Igniter.

d. Connect 

new wire #P11

 to J11. Then, connect the common female terminal (orange) wire to the Air Pressure

Switch; then connect the female terminal (orange) wire to the “IND” on the Ignition Module; next, connect the
common female terminal (red/blue) wire to “VAL” on the Ignition Module; last, connect the female terminal
(white) wire to “GND” on the Ignition Module.

e. Connect existing wire P4 to J4 but using “splice” to connect 

new wire #1

 (orange). The female terminal connect

to “24VAC” on Ignition Module.

f. Connect the 

new wires #5

 (white) from F2 of Ignition Module to Terminal Block #4.

g. Connect the 

new wire #6

 (white) from F1 of Ignition Module to the white wire of the Blower.

Summary of Contents for 472099

Page 1: ...d in pool spa heater installation and maintenance If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life For additional free copies of these instructions call 800 831 7133 Important Notice Attention Installer This manual contains important information about the installation operation and safe use of this product This i...

Page 2: ...HITE TERMINAL HOUSING 18 MALE TERMINAL FEMALE TERMINAL B WIRES IDENTIFICATION Thefollowingitemsarenewwireassembly providedinthekit A INSTALLATION 1 Turn off the electrical power to the heater 2 Open the heater s right door 3 Disconnectallwiresfromthe7800TemperatureControllerandtheIgnitionModule 4 Remove the left and right doors from the heater if necessary 5 Removesixscrewsontherearcoverofthe7800T...

Page 3: ...minal connect to F1 terminal of Ignition Module the other female terminal connect to Hot Surface Igniter HIS 2 h Connect new wire 4 orange The common female terminal connect to 24 VAC on the Fan Board the female terminal connect to PC on the Fan Board the male terminal connect to orange wire of P11 i Connect the new wires 5 white from F2 of Ignition Module to Terminal Block 4 j Install the In Line...

Page 4: ...INSTALLER MUST SUPPLY UL CSA APPROVED WIRE WITH 18 AWG 600V 105 C TEMP RATING ORG SW HL TFUSE J9 POOL SPA COM WHT WHT ORG WHT WHT GRN GRN OFF SPA J2 J3 THERMAL FUSE WIRING MUST BE REPLACED WITH INTERCONNECTING WIRING TO APPLIANCE MUST CONFORM TO THE NATIONAL ELECTRICAL CODE OR SUPERSEDE LOCAL WIRING CODES WHT WHT WHT WHT IF NO REMOTE SWITCH RED RED WHT BLK BLK WHT ORG BLU WHT BLK GRY ORG HIGH LIMI...

Page 5: ...L CSA APPROVED WIRE WITH 18 AWG 600V 105 C TEMP RATING O R G ORG SW HL TFUSE J9 POOL SPA COM WHT WHT ORG GRN GRN OFF SPA J2 J3 THERMAL FUSE WIRING MUST BE REPLACED WITH INTERCONNECTING WIRING TO APPLIANCE MUST CONFORM TO THE NATIONAL ELECTRICAL CODE OR SUPERSEDE LOCAL WIRING CODES WHT WHT WHT WHT IF NO REMOTE SWITCH RED RED WHT BLK BLK WHT ORG HIGH LIMIT 150 F 18 AWG 600V 150 C TEMP RATING ATTACH ...

Page 6: ... additional lights can be seen after opening the control panel These three lights give the service technician advanced troubleshooting capability All the LED lights are green with the exception of the red service LED POWERLIGHT POWER The light is on at all times in any switch position indicating 24 VAC power is being supplied to the control circuit If it fails to light no other light will be on Po...

Page 7: ...MT PRESS SRVE HI TEMP TFUSE GAS VALVE MV MV IGNITION MODULE IND GND VAL MV HEAT CLOSE IF NO MV THERMOSTAT RELAY REMOTE PRESS TFUSE HI TEMP LIMIT SWITCHES BREAKER CIRCUIT TRANSFORMER INCOMING LINE VOLTAGE THERMOSTAT CIRCUIT BOARD LIMIT SWITCHES HI TEMP NO MV CLOSE IF THERMOSTAT CIRCUIT BOARD TRANSFORMER LINE VOLTAGE INCOMING PWR CIRCUIT BREAKER TSTAT RMT RELAY THERMOSTAT REMOTE PRESS SRVE PRESS HI ...

Page 8: ...RMT REMOTE TRANSFORMER THERM INCOMING LINE VOLTAGE THERMOSTAT PWR BREAKER CIRCUIT TSTAT RELAY RMT REMOTE THERMOSTAT CIRCUIT BOARD NO MV CLOSE IF IGNITION MODULE SRVE HI TEMP LIMIT SWITCHES HI TEMP TFUSE MV IND TFUSE GND THERMOSTAT CIRCUIT BOARD GAS VALVE HEAT VAL MV MV IGNITION MODULE SRVE CLOSE IF NO MV HI TEMP LIMIT SWITCHES HI TEMP TFUSE MV IND TFUSE GND GAS VALVE HEAT VAL MV MV POWER SERVICE I...

Page 9: ...dges of the heater door can be sharp Handle heater door with care when trimming the plastic studs Failure to do so could result in lacerations from the heater door 2 Usingaknife slightlytrimtheplasticstud ifrequired andpushitthroughtheplasticbarrier Theninsertthe pushnuts included in the kit onto the plastic stud in order to hold the plastic barrier see Figure 5 SEALTHESE3SIDESWITHSILICON TRIMTHES...

Page 10: ...ousing 1 472059 Barrier Rain Shield 1 472060 Silicon Tube 1 472084 Label Wiring Diagram NT LN SVDS Model 400 Only 1 472086 Temperature Controller Assembly 6800 1 472088 Label Wiring Diagram NT LN SVSS Models 200 250 300 1 472091 Instruction Sheet 6800 Retrofit Kit 1 472094 Splice Self Stripping Electrical Tap Connector 1 472096 In Line Fuse 5 Amp 1 472103 Ignition Module 2466H 676 223 1 472104 Wir...

Page 11: ...Rev B 4 16 02 11 P N 472091 This page is blank ...

Page 12: ...P N 472091 12 Rev B 4 16 02 Pentair Pool Products Inc 1620 Hawkins Ave Sanford NC 27330 919 774 4151 10951 W Los Angeles Ave Moorpark CA 93021 805 523 2400 ...

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