Pentair Jung Pumpen BAUFIX 200 series, Instruction Manual

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ENGLISH
wherever you are working.
Make sure that there are no toxic gases in the working area.
Observe the health and safety at work regulations and make
sure that a first-aid kit is to hand.
In some cases, the pump and the pumping medium may be hot
and could cause burns.
For installations in areas subject to explosion hazards, special
regulations apply!
USE
The sump BAUFIX 200 is a conventional effluent collecting
sump in conjunction with separately ordered pumps.
NOTICE! The Baufix must not be used in groundwater endan -
gered areas unless it is fitted with the “groundwater seal” ac -
cessory, up to a maximum pressure load of 3 m water column.
The screwed cover is smell-tight and level compensating. The
integrated and smell-tight floor drain can be opend on request.
Depending on the power requirement, various pump types can
be installed:
Baufix 200-32: U3K, U5K, U6K, US 62, US 73, US 102, US 103, US
73 Ex oder US 103 Ex
Baufix 200-50: US 62, US 73, US 75, US 102, US 103, US 105, US
155, US 73 Ex or US 103 Ex.
The second pump is a reserve pump, according to EN 12056.
One pump must be able to cope with the maximum inflow on
its own.
NOTICE! In some countries it must not be used for pumping
sewage water from lavatories.
The allowed temperature of the pumped medium is 35 °C,
short time period 60°C.
The tank has two inlet connections DN 100/150 at the side at
90° to each other, a DN 100 inlet connection, a threaded con
-
nection (1 1/4" or 2") for the pressure pipe, and a DN 70 ventila -
tion connection.
Extent of delivery
Baufix underfloor tank, in-tank pressure pipe, swing-type
check valves, cover frame, gasket and cover plate with closing
plug.
Closing plug for cable inlet, 4 hose connectors, 8 hose clips, PP
pipe, profiled seal, complete siphon, 2 90º bends, damp-room
seal.
Electrical Connection
Please refer to the relevant instructions in the manual for the
pump.
MOUNTING
The pressure pipe must be taken in a loop over the local back-
pressure level and secured with a reflux valve (EN 12056). The
reflux valves are supplied with the Baufix 200.
Accessory Groundwater seal
Fix the wall collar to the Baufix with the two strap retainers as
a sealant against groundwater.
Installing the tank
1. Affix the sealing profile with the clamping area on the neck
of the tank, taking care that the sealing cross-section (with
the sealing lips) is facing inwards. Brush the seal with a
mounting aid (such as technical Vaseline) and insert the
cover frame into the neck of the tank, initially at an angle,
and then press the remainder in. The air should audibly es-
cape from the seal and the cover frame should be securely
in place. After assembling the frame, check that the seal is
correctly positioned on the tank. If necessary, repeat the
assembly of the frame if the seal is rolled up.
2. Saw open and deburr the inlet connections at the marked
place (cap). Connect the inlet pipe and ventilation pipe with
a KG pipe socket component (to be supplied by the user).
3. Connect up the pressure pipe. Notice! During sealing and
screwing operations, the pressure pipe in the tank must not
be allowed to twist. Use pliers, if necessary, to prevent it
from turning.
4. After connecting the required pipes, align the Baufix 200
and fill in with earth. The entire cover must remain in the
Baufix to prevent dirt from getting in.
5. Fix the tank in place and concrete it in, so that it finishes
flush with the top edge. Notice! Do not concrete the cover
frame in place. The height of this cover frame must remain
freely adjustable by up to 100 mm and so be able to match
the level of any flooring planned (screed, tiles).
6. Before constructing the flooring, adjust the cover frame
to the intended height. The clamping action of the seal will
hold it in place.
7. After the screed has set, the enclosed square seal is bond-
ed to the integrated sealing strip. After the customer has
attached a further thin-bed waterproofing system, the area
can be tiled. Information on sealants and adhesives can
be found in the information sheet on "Composite sealing"
issued by the professional association of the German tile
industry within the German Construction Confederation
(ZDB).
Mounting the pumps
1. Cut the pressure pipes to size (see illustration).
2. Connect the pressure pipes to the pumps with the bends
and hose connectors. Seal and screw tight.
3. Place the pumps into the tank and use the hose connec-
tors to make the pipe, check valve and T piece connections.
Tighten the clamps.
4. Pull the cables up to the T-piece through the vent pipe.
Enough cable has to be in the tank to allow the pumps to be
pulled out of the tank for servicing. The T-piece can then be
sealed with the slotted plug.
Installation with a single pump
If the Baufix is to be fitted initially with just one pump, we rec -
ommend using the pump model fitted with a float switch.
The single pump must be positioned in the tank with the float
pointing towards the centre of the tank.
Remove the hose connector from the free branch of the T-
piece and replace the connector with the blind plug included
in the package.
NOTICE! The mains plug need not be cut off when you feed it
up through the ventilation pipe.
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