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501144-001 - Product Manual - PH Series Personnel Hoists - Revison 03 Revision Date - 2018-06-13

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6.3 - Hoist Inspection Log

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Sample form. Copy page to start inspection record book. Fill out using ball point pen.

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Summary of Contents for PH Series

Page 1: ...rt 501144 001 Product Manual PH Series Personnel Hoist T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 Tel 800 525 8460 or 303 936 7432 Fax 303 934 5581 Internet www pelsue com Email sales pelsue com ...

Page 2: ...501144 001 Product Manual PH Series Personnel Hoists Revision 03 Revision Date 2018 06 13 Page 2 ...

Page 3: ...continuing reputation for excellence in the production of fine products for a broad spectrum of industry throughout the world Now in our second generation of family direction continued commitment to innovation and quality makes Pelsue a leading source of equipment for many types of confined spaces We specialize in safety retrieval fall arrest ventilation cable placing splicing and maintenance nati...

Page 4: ...al Number 3 0 Configuration Assembly 8 4 0 Safety 9 4 1 Warning Statement 4 2 Safety Alert Symbol 4 3 General Safety 4 4 Operating Safety 4 5 Maintenance Inspection Safety 5 0 Operation 12 5 1 New Owner or Operator 5 2 Pre Operation Inspection 5 3 Applications 5 4 System Requirements 5 5 Field Operation 6 0 Maintenance Inspection 21 6 1 Maintenance 6 2 Inspection 6 3 Hoist Inspection Log 6 4 Hoist...

Page 5: ...nsuring customersatisfactionisoneofthedifferentiatorsthat sets you apart from the pack and yields a competitive advantage Therefore wewillsupporttotalcustomersatisfactionby implementing the ISO 9001 Quality System and providing the necessaryatmosphereand training to nurture this concept throughout our organization Wewillmakeeverybusinessdecisionasthoughthequalityof the part or service provided was...

Page 6: ... of failure T A Pelsue Company s obligation hereun der shall be limited to the repair or replacement of the product or component as set forth above and shall not include any liability whatsoever for damages caused by such failure including but not limited to consequential or incidental damages flowing from use or lack of use of product Any replacement repair modification installation or other serv...

Page 7: ... operating maintaining or inspecting the equipment read understand and follow all the safety installa tion operation maintenance and inspection instructions contained in this manual This manual covers the entire line of the PH Series Personnel Hoist manufactured by Pelsue Use the Table of Contents or Index as a guide to find specific information Keep this manual handy for frequent reference and to...

Page 8: ...pplied to the hoist line When there is no tension on the line turning the handle counterclockwise should NOT cause the drum to move If the drum rotates under these conditions the hoist should be removed from service and sent to Pelsue for inspection and possible repair Line retraction take up should occur when the handle is turned in the clockwise direction Below is a table showing the models of t...

Page 9: ...aintenance procedures and related safety information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety and operating practices while using the system Remember you are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certai...

Page 10: ...ers such as volunteer rescue workers and sportsmen involved in risky sports such as climbing and caving will be held to the same standard of experience and training as professionals Technical rescue repelling climbing and the training involved are hazardous activities Each situation has its own unique conditions and must be evaluated Effective risk manage ment comes from experience proper training...

Page 11: ...ument the findings Return the equipment to the manufacturer for re work if any problems are found 11 Plan your work program before starting Have the required people equipment and procedures available to do the job 12 Do not use the equipment around physical or environmental hazards This list includes but is not limited to Corrosion that may affect the structural integrity of the lifeline or other ...

Page 12: ...can degrade components in a manner not visually indentifiable Toxic gases Rescuers or workers can be killed in toxic environments Heat or elevated temperatures Moving machinery Workers or auxiliary equipment can be contacted by or pulled into moving components Sharp edges Workers or the rescue equipment can be injured by or damaged by sharp edges or components Electrical hazards Stay away from pow...

Page 13: ... wear cut outer sheath or jacket weld strike marks or a change in diam eter of the rope crushing or any other defect which may affect the structural integrity of the rope b Check that the thimble and the rope terminations are intact and in good condition c Check that the snap hook is in good condition Be sure that the gate will not open unless the lock is released The snap should also be free from...

Page 14: ...component Remember electricity can jump across an air gap and electrocute personnel using the hoist Contact your local utility to remove or disconnect the power before working around these components Contact Pelsue for synthetic rope options to reduce conductivity d Load Capacity Do not exceed the hoist capacity of 310 lbs or 140 kg or less than 130 lbs 59 kg includes people harness tools etc Do n...

Page 15: ...pen or release Do not take a chance with safety Only use approved components c Hazards Stay away from mechanical chemical and electrical hazards Moving machinery sharp edges or other mechani cal hazards can injure personnel damage equipment or interfere with the work procedure Chemical corrosive or toxic environments can damage equipment or affect the well being of personnel Electrical power can f...

Page 16: ...When installing or removing the hoist from the davit follow this procedure a Installing i Be sure the quick connect mounting bracket is securely fastened to the structure Refer to appropriate Structure Manual for bracket mounting details See Figure 5a ii Attach the hoist to the quick connect mounting bracket Raise the hoist so that the slots on the quick release bracket of the hoist can slide onto...

Page 17: ... to maintain a neat and tight line coil on the drum ii Remove the hoist line from all pulleys and rollers on structure Refer to applicable manual iii Turn the drive handle to retract the line while maintaining a 10 lb 4 5 kg tension on the line iv Retract until the crimps and thimble just touch the drum CAUTION Winding the hoist line too far could cause damage to the hoist as the snap becomes enta...

Page 18: ...ses on its own and the gate lock clicks into its locked position h Remove all slack from the lifeline i Reverse the above procedure when disconnecting from the load 7 System Integrity The entrant should always verify the integrity of the attachment and system before entering a confined space To verify the integrity of the system follow this procedure a Connect the snap hook to the dorsal ring of t...

Page 19: ...he hoist as well as injury or death to the personnel Immediately return the hoist for inspec tion c Wearing gloves place a hand on the lifeline to guide it as it extends Use your hand to maintain a slight pull on the hoist line at all times d For a vertical entry maintain the swing angle at less than 30 degrees while working The entrant can be seriously injured if the swing angle exceeds 30 degree...

Page 20: ...crucial for saving lives it is still necessary to be aware of and follow all safety and operating procedures Do not take chances with shortcuts People s lives are at stake Use only trained competent people who know the equipment and can safely rescue people from an emergency situation 12 Operating Hints a Follow all applicable OSHA ANSI and local regulations and standards when using this equipment...

Page 21: ...n Return to an authorized repair depot or the factory for service The following section will address preventative maintenance points of service that performed periodically will drastically increase the working life of the PH Series Personnel Hoist Preventative maintenance will ensure that the PH Series Personnel Hoist is always in optimum working condition LUBRICANTS 1 Grease Use a SAE multi purpo...

Page 22: ...th and mild soap to clean the frame and labels of dirt and residue Be sure the labels are legible 2 Complete Inspection Perform a complete inspection Refer to section 6 2 3 Record results and keep documentation 3 Factory Service Inspection It is recommended that the hoist be serviced by a factory authorized service center or the manufacturer after a period of three years Extreme working conditions...

Page 23: ...ith the gears of the drum If there are major dents or any other structural damage the unit should be removed from service and returned to the factory for repair 4 Drive Handle Check that each handle on the drive handle is tight If the drive handle is bent or damaged remove hoist from service Do not use hoist unless drive handle is fully functional 5 Corrosion Check all components for damage from c...

Page 24: ...ion step if the handle is not turned back clockwise to engage the brake pads pulling on the line will cause approximately 18 in 457 mm of the line to pay out until the handle tightens by itself If the handle does not tighten immediately on its own remove the hoist from service and return to the factory for inspection and repair 4 Brake Ratchet Mechanism The hoist is designed with an internal ratch...

Page 25: ... Figures 6f and 6g Start the inspection at the cable clamp to check for broken wires or strands Pull out a short segment of cable and turn it while flexing to check for broken wires WARNING Review the cable inspection log to determine the location of previously found broken wires or other defects These previously found defects combined with those found during this inspection may require that the h...

Page 26: ...ncreases or decreases by 0 05 inches 1 3 mm See Fig 6j iv Corrosion Check for corrosion Corrosion can be seen as a discoloration of the wires in most cases Although there is no simple sure way to tell when corrosion has excessively weakened the cable the inspec tion personnel must keep in mind that corrosion normally develops on the inside of the cable before it becomes visible on the outside Have...

Page 27: ...earance between strands See Fig 6l If this appears remove the unit from service and return to the factory for re work viii Kinks and Bends Check for kinks and bends in the cable See Fig 6m Kinks and bends are created when a loop forms in a slack cable and then it is pulled tight without the loop uncoiling Remove from service if kinks or bends are formed in the cable and return to the factory for r...

Page 28: ...rrosion Check for corrosion Corrosion can be seen as a discoloration of the outer jacket however this outer jacket could hide corrosion of the inner core The rope is safe for exposure to water however exposure to other chemical environments may affect the strength of the rope Check with the factory PRIOR to the rope being exposed to such conditions to determine the affect on the rope If the rope i...

Page 29: ...CtION lABelS DAmAGe GAte lINe ClAmP retrACtION BrAKeS DAmAGe WeAr COrrOSION SWIVel GAte lOCK COrrOSION teNSIONer SyStem HANDle S DOM Serial Hoist Model GeAr COVer INSPeCtOr GeArS QuICK releASe BrACKet eXteNSION SNAP HOOK FUNCTION HOIST CHASSIS FASteNerS Sample form Copy page to start inspection record book Fill out using ball point pen ...

Page 30: ...te 2018 06 13 Page 30 6 4 Hoist Line Inspection Log Stainless Steel Cable Note Measure location from snap hook IN 1 lAy DOM Serial At FIttINGS BrOKeN WIreS luBrICAtION Hoist Model CABle lOCAtION meASureD DIAmeter COrrOSION eXCeSS WeAr COrrOSION IN 1 StrAND OF 1 lAy BrOKeN WIre ...

Page 31: ...on 03 Revision Date 2018 06 13 Page 31 6 4 Hoist Line Inspection Log Synthetic Rope KNOtS HeAt DAmAGe Hoist Model rOPe lOCAtION meASureD DIAmeter COrrOSION eXCeSS WeAr ABrASION KINKS COrrOSION DOM Serial At FIttINGS DAmAGe Note Measure location from snap hook ...

Page 32: ...Notes ...

Page 33: ...Notes ...

Page 34: ...Notes ...

Page 35: ...eutralizing solution to clean lifeline This is particularly important if the unit has been used in corrosive or toxic environments 3 Perform a complete inspection of the hoist and document the results prior to storage 4 Lubricate the hoist according to the requirements in this manual 5 Touch up all nicks and scratches in order to prevent corrosion 6 Store the hoist in a cool dry place 7 0 Storage ...

Page 36: ...ISO 9001 Certified T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 Toll free 800 525 8460 or 303 936 7432 Fax 303 934 5581 Internet www pelsue com Email sales pelsue com ...

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