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6. With the engine off, engage the blower assembly. 
    Check the belt tension and inspect the pulley belt for 
    cracks or tears.

7. Check for wear or deterioration of the upper or lower 

3. Make sure all shields are in place and in good 

    shields.

    hoses. If there are any portions of the hose that have 

    condition. Repair or replace any missing or damaged 

4. Perform lubrication per instructions.

    been torn or worn through, replace immediately.

After Each Use:

5. Listen for abnormal sounds, which might indicate 
    loose parts, damaged bearings, or other damage. 
    Correct any deficiency before continuing operation.

    replacement bag should be checked to ensure 

2. Inspect the unit for worn or damaged components.

    container, underneath the belt shields, and safety 

    recommendations or specifications.

    decals. Replace any missing or illegible decals.

3. Under normal usage, the bag material is subject to 

1. Clean all debris from machine especially from the 

    compliance with the original manufacturer’s

    deterioration and wear and should therefore be

    include the component’s current safety decal specified 

    Repair or replace before the next use. Any 

    frequently checked for necessary replacement. Any

    replacement component installed during repair shall 

    by the manufacturers to be affixed to the component.

4. Check belt for proper tension.

DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE

  1. Every 20 hours of use: Check oil levels in gearbox.

  3. Every 100 hours of use: Change oil.

Lubrication

Gearbox:

  2. First 60 hours of use: Change oil.

      recommend replacing with a measured 5.5 oz. to fill 
      the gearbox. 

DO NOT OVERFILL!

Blower Assembly:

      a greasable fitting.
.
  1. On initial use: Grease the fitting on the blower shaft.

  NOTE:

 Use only white lithium based grease for 

      drain the gearbox and fill using an 80W-90 gear oil. 

  NOTE: 

Oil in gearbox should cover the gears. If not, 

      contain maintenance-free bearings and are without

      lubrication of the shaft on the blower assembly.

      The gearbox ships with 6.0 oz. of oil, but we

      contain a greaseable zerc fitting. Newer models 

  2. Every 25 hours of use: Re-grease the grease fitting.

SECTION V - PARTS & SERVICE

  NOTE: 

The following is for older PTO models that

Collection system owners should record the name and 
telephone number of their Service Center. Your Service 
Center will be happy to supply replacement parts, 
accessories, and do any service or repairs to your 
collection system. If for any reason your Service Center 
is unable to service your collection system or supply 
replacement parts, contact New PECO, Inc. and include 
the following information on the chart below. 

 

Parts And Service Information

Date of purchase:________/________/_________

Dealer/Distributor Name:__________________________________________

Unit Model Number:_______________________________________________

Unit  Engine  Size:__________________________________________________

Unit Serial Number:________________________________________________

Phone Number: ____________________________________________________

Address: _________________________________ State:_______ Zip:_______

New PECO, Inc.

10 Walden Dr | Arden, North Carolina 28704

Fax: 828-684-0858

Phone: 1-800-438-5823 | 828-684-1234

Email: 

[email protected]

Website: www.lawnvac.com

Summary of Contents for 54120901

Page 1: ...Driven GRASS COLLECTION SYSTEM Model 54120901 ZXR ZXR SE 48 52 60 DECK MODEL YEAR 2018 NEWER P P P PECO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R MANUAL PART Q0538 Rev 0 Feb 2020 ASSEMB...

Page 2: ...replacing hose boot blower cone or performing any maintenance 3 Do not allow children to operate the machine Do not allow adults to operate it without proper instruction you 4 Be especially watchful...

Page 3: ...d the blower impeller have stopped rotating WARNING For your own personal safety ALWAYS mow ACROSS the face of slopes and NEVER UP and DOWN the face NEVER attempt to mow excessively steep slopes and u...

Page 4: ...ve separate manufacturer warranties and those companies must be contacted directly to file a warranty claim Briggs Stratton https www briggsandstratton com na en_us support warranty html 2 UNAPPROVED...

Page 5: ...tor s position on the mower Introduction Section I INTRODUCTION AND DESCRIPTION The grass collection system is designed for turf maintenance where there is a need to collect the grass clippings as the...

Page 6: ...installed using an arbor press or equivalent During installation opposite bearing inner race must be supported or bearing damage may occur Refer to Figure D Once the Engine Pulley Bushing is installe...

Page 7: ...the 3 bolts Located on the side of the mower s rear end bumper Refer to Figure A Secure the Side Frame Bracket to the Left of the mower using 3 3 8 16 x 1 1 4 Carriage Bolts Item 2 and 3 3 8 16 Ny Fla...

Page 8: ...cket Item 1 position the Rear Frame Bracket over the rear end of the mower aligning all of the lower bolt holes of the Rear Frame Bracket to those on the mower s rear end Secure the Rear Frame Bracket...

Page 9: ...f the Side Rear Frame Bracket and secure the Right PTO Mount Plate by replacing the 2 3 8 16 x 1 1 4 Carriage Bolts Item 3 and 2 3 8 16 Ny Flange Lock Nuts Item 4 Refer to the Figure below To Install...

Page 10: ...O Mount Plates Secure the PTO Stop Plate to the PTO Mount Plates by using 4 1 4 20 x 3 4 HHCS Item 2 and 4 1 4 20 Ny Flange lock Nuts Item 3 Refer to the Figure Below Note Keep all hardware relatively...

Page 11: ...bolt hole of the Exhaust Deflector Refer to Figure A This will help keep the Deflector stable Next align the carriage bolt holes of the Exhaust Deflector to the carriage bolt holes located on the tab...

Page 12: ...grass position the Exhaust Diverter to the optimal position based on the mower s exhaust positioning To install the Exhaust Diverter Item 1 slide the part over the exhaust of your mower Secure the Ex...

Page 13: ...t of the Rear Frame Bracket Refer to the Figure below Secure 2 Lower Mount Tubes 1 to the Rear Frame Bracket using 2 5 16 18 x 2 x 2 1 2 U Bolt 2 Item Item and 4 5 16 18 Ny Flange Locknuts 3 PER TUBE...

Page 14: ...A Slide the Upper Frame Assembly down onto the Lower Mount Tubes and secure using 2 Clevis Pins Item 2 and 2 Rue Ring Cotter Pin Clips Item 3 Refer to Figure B Figure B 1 Figure A Mounting Tube Item...

Page 15: ...e A PTO Drive Assembly Installation Figure A PTO Mount Slots 3 A2266 PTO R Assy Sm Pulley Gd Figure B To install the Handle Extension Kit align the 2 bolt holes of the Handle Extension Item 2 1 to the...

Page 16: ...Connect Belt To Both Pulleys Tighten Bolts Tighten The Adjustment Bolt To Tension The Belt Figure B Figure C Figure E Figure F Figure G Loosen The Adjustment Bolt Slide Gear Box Towards The Engine Pul...

Page 17: ...ard To Seal Against Upper Frame Back Edge Pivot Holes 5 16 Ny Flange Locknut 5 16 x 2 1 2 HHCS Position the Top Assembly on its side with the Inlet Hole facing up See Figure B 1 Insert the Inlet from...

Page 18: ...he nuts loose enough to allow fluid movement of the top when opening and closing When opened the top should rest in the Latch Plate Slot Hinge Kit Assembly Installation Flap can be adjusted Up Down de...

Page 19: ...ssembly 1 2 turn 180 degrees to position the Connector opposite of the Bag Seam Opening Note Final End Connector Location below in Figure A Repeat for each Bag Bag Assembly Installation Slide the Comp...

Page 20: ...he boot plate by using 1 Boot Rod P B0288 and 1 Hair Pin Clip P K0099 Close any gaps between the boot and the mower deck by adjusting the position on the boot in the boot plate slots Tighten all hardw...

Page 21: ...lection system as well as allowing ample clamping surface between each component The hoses in the following steps must be cut to fit your Upper Hose Installation Lower Hose To Blower Cone Installation...

Page 22: ...O shaft NOTE Figure A is portraying a cross section view of the PTO Blower Housing To Replace Insert the Key Item 5 into the keyway slot on the PTO Shaft Align the keyway slot on the Bushing of the Im...

Page 23: ...terference from caster forks or any other objects Tighten the fasteners in an X pattern until assembly is firmly clamped to caster tubing Do not over tighten which may result in bending Weight Bracket...

Page 24: ...24 A2194_01 PTO R Base Assembly Exploded Parts View...

Page 25: ...25 A2266 PTO R Assembly Exploded Parts View A2194_01 PTO R Base Assembly Parts List...

Page 26: ...26 A2266 PTO R Assembly Exploded Parts View...

Page 27: ...27 A1137_01 Handle Extension Kit Exploded Parts View...

Page 28: ...28 A2101 Top Assembly Exploded Parts View...

Page 29: ...29 A2222 Top Assembly Base Model Exploded Parts View...

Page 30: ...30...

Page 31: ...cal Service Center for replacement decals Part R1054 Important Hose Wear Part R1051 Warning Hearing Protection Part R1069 Warning Turn Off Blower Part R2007 Danger Never Use Hands Part R2008 Danger Ro...

Page 32: ...ximum effectiveness from your collection system the tips listed below should be followed NOTE Do not allow collection bags to become over filled as potential damage may occur to your equipment Also be...

Page 33: ...nge oil recommend replacing with a measured 5 5 oz to fill the gearbox DO NOT OVERFILL Blower Assembly a greasable fitting 1 On initial use Grease the fitting on the blower shaft NOTE Use only white l...

Page 34: ...34...

Page 35: ...n bags are too full Low engine speed Grass is too wet Grass is too long Loose belt Worn belt Ground speed is too fast Drive slower at full throttle belts Dump more frequently Always operate collection...

Page 36: ...CO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R 10 Walden Dr Arden North Carolina 28704 Email peco lawnvac com Phone 1 800 438 5823 828 684 1234 Website www lawnvac com New PECO Inc Fax 82...

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